Tungaloy RCMT0502MO-61 T9115 Round CVD Coated Turning Insert - BEYOND

Tungaloy RCMT0502MO-61 T9115 Round CVD Coated Turning Insert

$58.99 USD

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Description

Tungaloy RCMT0502MO-61 T9115 Insert

Round Positive Turning | 61 Finishing Breaker | Premium T9115 CVD Grade

What is the best round insert for high-speed steel turning?

The Tungaloy RCMT0502MO-61 T9115 is a high-performance round carbide turning insert engineered for efficiency in steel machining. Featuring the advanced T9115 CVD coated grade, this tool is designed to withstand high temperatures and provide exceptional wear resistance during continuous cutting. The 61 chipbreaker offers superior chip control for light-duty finishing to semi-finishing, preventing chip wrapping and improving surface quality. This Japan-made CNC turning insert is a versatile solution for profiling and high-feed machining where edge strength is paramount.

T9115 Premium Grade

Advanced CVD coating provides a thick Al2O3 layer for extreme heat resistance and long tool life in high-speed steel turning.

Excellent Chip Control

The 61 breaker is specifically designed for finishing, ensuring stable chip evacuation even at small depths of cut.

Robust Round Geometry

RCMT inserts offer the highest cutting edge strength, ideal for profiling and machining parts with varying diameters.

Decoding the RCMT0502MO-61 Technical Nomenclature

R
Round
C
7° Relief
M
Tolerance
T
Hole/Fixing
05
5mm Size
02
2.38mm Thick
MO
Detail
61
Breaker

3. Technical Specifications: Metric vs. Imperial

ISO Parameter Metric Units Imperial Designation
Inscribed Circle (IC) 5.0 mm 0.197 inch
Thickness (S) 2.38 mm 3/32 inch
Corner Radius (RE) 2.5 mm (Full Round) 0.098 inch
Hole Diameter (D1) 2.3 mm 0.091 inch

Recommended Cutting Parameters (T9115)

  • Cutting Speed (Vc): 180 - 450 m/min (Optimized for High Speed)
  • Feed Rate (f): 0.05 - 0.20 mm/rev (For finishing precision)
  • Depth of Cut (Ap): 0.2 - 1.2 mm

*Note: T9115 is ideal for continuous turning. For interrupted cuts, consider reducing cutting speed slightly.*

4. Product Applications

  • High-speed profiling of carbon and alloy steels.
  • Finishing passes on precision automotive shafts.
  • Semi-finishing of small radii in mold components.
  • Optimized for mass production of steel parts.

5. Tool Compatibility

Compatible with standard SRGCR/L or SRDCN turning tool holders designed for 5mm round inserts (Size 0502). Designed for modern CNC lathes with high spindle stability.

7. Why Choose CNCHome-Beyond?

100% Genuine
Direct from Tungaloy Japan
OEM Authority
Geely Auto Supply Chain
Technical Experts
Optimized Parameter Support
Global Logistics
Fast Shipping Worldwide

Global Verified Reviews

⭐⭐⭐⭐⭐ "High Speed Performance" - L. Becker, Germany
"We run these at 400 m/min on 1045 steel. The T9115 grade holds the edge beautifully even after hours of profiling."

⭐⭐⭐⭐⭐ "Perfect for Profiles" - K. Tanaka, Japan
"The RCMT round geometry is very strong. I use it for complex shaft radii and the finish is excellent."

⭐⭐⭐⭐ "Great Chip Evacuation" - James H., UK
"The 61 breaker breaks chips into small manageable pieces on light finishing passes. No more long tangles."

⭐⭐⭐⭐⭐ "Consistent Quality" - Marco S., Italy
"Consistent dimensions across the entire batch. Tungaloy Japan quality you can trust for high-volume orders."

⭐⭐⭐⭐⭐ "Fast Shipping" - A. Miller, USA
"Arrived quickly and performance was as advertised. Perfect fit for our SRDCN tool holder."

8. FAQ - Common Technical Questions

Q: Is T9115 suitable for interrupted cuts?

A: T9115 is optimized for continuous cutting at high speeds. For heavily interrupted cuts, a grade like T9125 might be more suitable due to higher toughness.

Q: Can I use this for stainless steel?

A: T9115 is specifically designed for general steel (ISO P). For stainless steel, we recommend Tungaloy grades like AH630 or AH645.

Q: What is the main advantage of the 61 chipbreaker?

A: It is designed for 'Light Cut' finishing. It minimizes cutting resistance, which helps in maintaining tight tolerances on slender workpieces.

Expert Insight: Premium T9115 CVD Grade

In high-speed CNC turning, the T9115 grade stands out with its thick Al2O3 layer which acts as a thermal barrier. This prevents crater wear and plastic deformation at the cutting edge, allowing the RCMT0502 to maintain precision and stability over long production runs on steel.

© Technical Content by cnchome-beyond.com - Industrial Tooling Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.