Tungaloy SCMT120404-24 NS9530 Square Cermet Turning Insert for Steel

$59.77 USD

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Description

Tungaloy SCMT120404-24 NS9530 Insert

Mirror Steel Finishing | 24 Precision Breaker | NS9530 Cermet Grade

How to achieve a mirror finish on steel using cermet inserts?

The Tungaloy SCMT120404-24 NS9530 is a high-performance square cermet turning insert designed for high-speed finishing of carbon and alloy steels. Featuring the advanced NS9530 cermet grade, this insert provides superior chemical stability and resistance to oxidation, allowing for incredibly smooth surface finishes that often eliminate the need for secondary grinding. The 24 chipbreaker is precision-engineered for light finishing depths, ensuring excellent chip evacuation even at high cutting speeds. Made in Japan, this CNC turning insert is the industry standard for high-precision components in the automotive and aerospace sectors.

Advanced NS9530 Grade

A premier cermet grade that prevents material adhesion (BUE), maintaining a sharp edge for extended periods during high-speed finishing.

24 Chipbreaker Design

Specifically tuned for light-duty finishing passes, offering low cutting resistance and superior dimensional accuracy.

High Thermal Stability

Cermet's ceramic-metal hybrid structure ensures the tool maintains its hardness at high surface speeds where carbide would fail.

Decoding SCMT120404 Technical Nomenclature

S
Square
C
7° Relief
M
Tolerance
T
Hole/Fix
12
12.7mm Size
04
4.76mm Thick
04
0.4mm Rad.
24
Breaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equiv.
Inscribed Circle (IC) 12.70 mm 1/2 inch
Thickness (S) 4.76 mm 3/16 inch
Corner Radius (RE) 0.4 mm 1/64 inch (approx)
Hole Diameter (D1) 5.16 mm 0.203 inch

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 100 - 350 m/min (Optimized for High Speed)
  • Feed Rate (f): 0.05 - 0.25 mm/rev (For Mirror Surface)
  • Depth of Cut (Ap): 0.2 - 1.5 mm

*Note: Cermet is optimized for continuous cutting. Use sufficient coolant or dry cut depending on material stability.*

4. Product Applications

  • High-precision finishing of carbon and alloy steels.
  • Automotive components (gears, axles) requiring Ra < 1.6.
  • Precision turning of bearing steels and hydraulic pins.
  • Final finishing where dimensional tolerance is critical.

5. Tool Compatibility

Fits all standard SSDCN, SSKCR/L, and SSGCR/L turning tool holders designed for 12.7mm square inserts (Size 1204). Compatible with most modern CNC Lathes.

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Japanese Quality
Industrial Expertise
Direct CNC Tooling Solutions
Reliable Supply
Trusted by Automotive Leaders
Global Logistics
Fast B2B Shipping Worldwide

Global Verified Reviews

⭐⭐⭐⭐⭐ "Mirror Surface Success" - Mark H., Germany
"The Ra value we achieved on 1045 steel was incredible. These SCMT cermet inserts perform perfectly at high speeds."

⭐⭐⭐⭐⭐ "Exceptional Life" - Tanaka S., Japan
"Continuous finishing of automotive axles. The NS9530 grade keeps the dimensions stable part after part."

⭐⭐⭐⭐ "Great Chip Control" - James B., USA
"Finally an insert that doesn't bird-nest during finishing. The -24 breaker is well-tuned."

⭐⭐⭐⭐⭐ "Original Quality" - G. Rossi, Italy
"Received genuine Tungaloy packaging. Performance is far superior to generic carbide for final passes."

⭐⭐⭐⭐⭐ "Perfect for Alloy Steel" - Lim Wei, Singapore
"Using on 4140 steel. Beautiful finish and very low tool wear at 200m/min."

8. FAQ - Finishing Solutions

Q: Can I use this for roughing steel?

A: No. Cermet is designed for high-speed finishing. For heavy roughing, please use Tungaloy AH series carbide grades.

Q: Does cermet require special tool holders?

A: No, it fits standard ISO holders like the SSDCN series for SCMT 1204 inserts.

Q: Is NS9530 better than coated carbide?

A: For high-speed finishing where a superior surface finish is required, NS9530 cermet is significantly better due to its chemical stability.

Expert Insight: The Cermet Advantage

In high-precision finishing, cermet is superior because it resists "welding" of the workpiece material to the tool. The NS9530 grade allows for much higher cutting speeds while maintaining edge sharpness, ensuring your SCMT120404 inserts deliver a world-class mirror finish consistently.

© Technical Data by cnchome-beyond.com - Industrial Quality Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.