Tungaloy TCMT090204-24 NS9530 Cermet Turning Insert for Steel Finishing

$38.13 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TCMT090204-24 NS9530 Turning Insert

Professional Steel Finishing | Premium NS9530 Cermet | 0.4mm Corner Radius

What is the best cermet insert for high-quality surface finishes?

The Tungaloy TCMT090204-24 NS9530 is a high-performance triangular turning insert designed specifically for finishing operations in ISO P (Steel) and ISO K (Cast Iron) materials. Utilizing the advanced NS9530 cermet grade, this tool provides exceptional chemical stability, effectively preventing built-up edge and oxidation at high cutting speeds. The -24 chipbreaker is engineered for light-to-medium finishing, ensuring smooth chip evacuation and reduced thermal load. 100% Made in Japan, it is the ideal solution for workshops demanding precision, longevity, and a mirror-like surface luster.

NS9530 Cermet Grade

A TiCN-based cermet grade offering a perfect balance of toughness and wear resistance. It maintains sharp cutting edges much longer than traditional carbide under finishing conditions.

-24 Universal Finishing Breaker

The -24 geometry features a specialized rake angle to reduce cutting forces, making it suitable for small-diameter boring and external turning on CNC lathes.

0.4mm Radius Versatility

The 0.4mm (04) corner radius provides a durable edge while achieving excellent Ra surface roughness values in most engineering steels.

Decoding TCMT090204-24 Technical Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
09
9.6mm L
02
2.38mm Thk
04
0.4mm Rad.
-24
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 9.6 mm TCMT 1.8(1.5)1
Inscribed Circle (IC) 5.56 mm 7/32"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 120 - 280 m/min
  • Feed Rate (f): 0.05 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

*Note: Cermet thrives in dry machining environments. Use air blow instead of liquid coolant to maximize surface finish and tool life.*

4. Product Applications

  • High-speed finishing of carbon and alloy steels.
  • Boring operations requiring high surface integrity.
  • Automotive component precision turning.
  • Sintered metal and cast iron finishing.

5. Tool Compatibility

Compatible with all standard Tungaloy / ISO boring bars and external turning tool holders designed for TCMT 0902 inserts (5.56mm IC).

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Japanese stock
Industrial Support
Expert technical B2B advice
Fast Shipping
Global logistics for factories
Proven Supply
Consistent inventory availability

Global Professional Reviews

⭐⭐⭐⭐⭐ "Mirror Surface in 4140" - Thomas R., Germany
"The NS9530 cermet is a game changer for our steel shafts. The finish is mirror-like and the dimensional stability is perfect across 500 parts."

⭐⭐⭐⭐⭐ "Great Chip Control" - James B., USA
"The -24 breaker works wonders for fine boring. No more 'bird-nesting' chips. Excellent Tungaloy quality as always."

⭐⭐⭐⭐ "Very Stable Performance" - K. Tanaka, Japan
"Reliable results in alloy steel. The 0.4 radius is tough enough for the final pass. Original Japanese stock is a must."

⭐⭐⭐⭐⭐ "Trusted Source" - Lim H., Singapore
"Fast delivery from CNCHome-Beyond. These TCMT090204 inserts are original and significantly cheaper than local dealers."

⭐⭐⭐⭐⭐ "Outstanding Finish" - Alessandro G., Italy
"We switched from carbide to cermet for our finishing passes and the difference is night and day. Ra values are much better."

8. FAQ - CNC Professional Support

Q: Can I use coolant with NS9530 cermet?

A: It is generally recommended to run cermet dry or with air blow. Sudden cooling from liquid coolant can cause thermal shock and cracking in the cermet substrate.

Q: What makes -24 better than -PF chipbreakers?

A: The -24 is a versatile breaker that offers a balance between sharpness and edge strength, making it ideal for a wider range of steels compared to hyper-specialized breakers.

Q: Is this insert original Tungaloy?

A: Yes. We only supply 100% genuine Japanese-made Tungaloy products, ensuring the high-precision performance required for industrial production.

Expert Tip: Optimizing Cermet Life

The **NS9530 Cermet** is designed for the final "glory pass." It outperforms carbide at high speeds where heat is generated. For the ultimate surface finish, keep the feed rate consistent and avoid interrupted cuts, as cermet is more brittle than carbide. Trust **Tungaloy Japan** for precision engineering.

© Technical Data by cnchome-beyond.com - CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.