Tungaloy TCMT110202-PS AH725 PVD Carbide Turning Insert for Precision Finishing

$57.47 USD

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Description

Tungaloy TCMT110202-PS AH725 Turning Insert

Ultra-Precision Steel Finishing | Advanced AH725 PVD Coating | 0.2mm Radius

What is the best insert for high-precision finishing on small CNC lathes?

The Tungaloy TCMT110202-PS AH725 is a specialized triangular indexable insert designed for the most demanding precision finishing tasks. Utilizing the AH725 PVD coated carbide grade, this insert offers an incredibly sharp cutting edge combined with high wear resistance, making it ideal for ISO P (Steel) and ISO M (Stainless Steel) applications. The -PS chipbreaker is specifically optimized for ultra-light depths of cut, while the 0.2mm corner radius (02) allows for intricate profiles and superior surface Ra values. 100% Made in Japan, it ensures absolute consistency for high-end industrial manufacturing.

AH725 Grade Tech

A premium PVD coating that maintains edge sharpness while providing a barrier against built-up edge (BUE). Perfect for finishing sticky materials like stainless and low-carbon steels.

-PS "Power Sharp" Breaker

Designed for high-precision finishing. The -PS geometry breaks chips effectively even at extremely low feed rates, ensuring a clean workpiece surface without scratches.

0.2mm Corner Radius

The ultra-small radius allows for machining tight corners and intricate details, reducing cutting force and vibration on small diameter workpieces.

Decoding TCMT110202-PS Technical Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
02
0.2mm Rad.
-PS
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.50.5
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.2 mm 0.008"

Recommended Cutting Parameters (AH725)

  • Cutting Speed (Vc): 70 - 180 m/min
  • Feed Rate (f): 0.02 - 0.12 mm/rev
  • Depth of Cut (ap): 0.05 - 1.2 mm

*Pro Tip: For ultra-fine finishes, use a lower feed rate (approx. 0.04 mm/rev) and a higher cutting speed within the recommended range to minimize pressure on the 0.2mm radius.*

4. Product Applications

  • Precision turning of small-diameter automotive shafts.
  • Final finishing passes on stainless steel medical components.
  • Intricate internal boring on CNC Swiss-type lathes.
  • Machining high-precision alloy steel parts with tight Ra requirements.

5. Tool Compatibility

Compatible with standard Tungaloy / ISO boring bars and external shanks designed for TCMT 1102 size inserts (1/4" IC). Commonly used in S-STFCR/L boring bars.

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Made in Japan
Technical Support
Expert B2B machining advice
Global Logistics
Fast shipping for industrial lines
Factory Sourcing
Stable inventory for B2B buyers

Machinist Feedback from the Field

⭐⭐⭐⭐⭐ "Perfect for Precision" - Alexander V., Germany
"The 0.2mm radius is a lifesaver for our small diameter precision work. AH725 stays sharp much longer than cheaper coatings."

⭐⭐⭐⭐⭐ "Outstanding Finish" - James W., USA
"Using these on stainless steel. The -PS breaker is great; no more stringy chips wrapping around the spindle."

⭐⭐⭐⭐ "Very Sharp" - Kenji H., Japan
"Consistent quality we expect from Tungaloy. These inserts are very sharp out of the box. Highly accurate."

⭐⭐⭐⭐⭐ "Reliable B2B Partner" - Tan M.K., Singapore
"Fast delivery from CNCHome-Beyond. These original inserts helped us clear a backlog of high-precision shafts."

⭐⭐⭐⭐⭐ "Smooth Results" - Paolo G., Italy
"The surface Ra we get with this insert is incredible. No further polishing needed on our alloy steel parts."

8. FAQ - Machining Solutions

Q: Is AH725 suitable for dry machining?

A: While it can handle dry cuts in certain steels, AH725 performs best with high-pressure coolant to maximize tool life and maintain the sharp finishing edge.

Q: What makes the 0.2mm radius different from 0.4mm?

A: The 0.2mm radius (02) produces lower cutting forces and is better for intricate details, but it is more sensitive to high feed rates than a 0.4mm (04) radius.

Q: Does this insert fit a standard TCMT 1102 holder?

A: Yes, it uses the standard ISO TCMT 1102 dimensions (1/4" Inscribed Circle), ensuring compatibility with any brand holder of this size.

Expert Comparison: PVD vs. CVD

The **PVD AH725** grade is optimized for high-precision finishing and avoiding built-up edge. If you are doing heavy-duty roughing or high-speed continuous cutting in carbon steel, you may want to look at a **CVD grade** like T9125. For precision and edge sharpness, **Tungaloy Japan** is the industrial standard.

© Technical Data by cnchome-beyond.com - CNC Tool authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.