Tungaloy TCMT110208-24 NS9530 Cermet Turning Insert for High-Surface Steel Finishing

$42.53 USD

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Description

Tungaloy TCMT110208-24 NS9530 Turning Insert

Durable Steel Finishing | Premium NS9530 Cermet | 0.8mm Corner Radius

What is the most durable cermet insert for steel finishing?

The Tungaloy TCMT110208-24 NS9530 is a high-performance triangular turning insert designed for professional-grade finishing of ISO P (Steel) and ISO K (Cast Iron). Featuring the advanced NS9530 cermet grade, this tool provides excellent chemical stability and heat resistance, which is critical for achieving mirror-like surface finishes at high cutting speeds. The 0.8mm corner radius offers enhanced edge strength compared to smaller radii, making it ideal for continuous finishing where dimensional consistency is paramount. 100% Made in Japan, it ensures the highest level of machining precision.

NS9530 Cermet Grade

A premier TiCN-based cermet that prevents chip welding and oxidation. It maintains sharp cutting edges much longer than coated carbide for high-speed finishing.

-24 Universal Finishing Breaker

The -24 geometry is engineered to reduce cutting resistance while providing excellent chip control during light-to-medium finishing passes.

0.8mm Robust Radius

The 0.8mm (08) corner radius provides a stronger edge and allows for higher feed rates while maintaining beautiful surface Ra values.

Decoding TCMT110208-24 Technical Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
08
0.8mm Rad.
-24
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.52
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.8 mm 1/32"

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 120 - 320 m/min
  • Feed Rate (f): 0.08 - 0.28 mm/rev
  • Depth of Cut (ap): 0.2 - 2.5 mm

*Machinist Note: Increase Vc for higher gloss results. Cermet is best used with an air blast rather than high-pressure coolant to avoid thermal cracking.*

4. Product Applications

  • High-precision external finishing of low and medium carbon steels.
  • Final machining of automotive components and axles.
  • Boring operations where Ra surface quality is non-negotiable.
  • Finishing alloy steels with high heat generation.

5. Tool Compatibility

Fits all standard Tungaloy / ISO tool holders designed for TCMT 1102 inserts (6.35mm IC). Compatible with a wide variety of internal boring bars and external turning shanks.

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Japanese stock
Industrial Expertise
Expert technical B2B consulting
Global Shipping
Fast logistics for factory lines
Reliable Inventory
Direct sourcing for stable supply

Professional Machining Reviews

⭐⭐⭐⭐⭐ "Mirror Surface Success" - Klaus M., Germany
"The TCMT110208-24 in NS9530 is fantastic. We get a mirror finish on our C45 parts easily. The 0.8 radius is tough."

⭐⭐⭐⭐⭐ "Original Tungaloy Quality" - James P., USA
"Perfectly packaged and 100% original. These cermet inserts perform much better than the generic brands for our finishing pass."

⭐⭐⭐⭐ "Great Chip Control" - S. Nakamura, Japan
"Consistent results. The -24 breaker manages long chips well in mild steel. Highly recommend NS9530 for finishing."

⭐⭐⭐⭐⭐ "Excellent B2B Service" - Tan W.S., Singapore
"CNCHome-Beyond provided fast shipping and expert advice. The tool life on these inserts is very stable."

⭐⭐⭐⭐⭐ "Best Ra Finish" - Fabio R., Italy
"If you want high gloss, cermet is the only way. This Tungaloy insert is our standard for all precision steel components."

8. FAQ - Technical Support

Q: Can I use this for interrupted cutting?

A: Cermet is more brittle than carbide. It is generally recommended for continuous light cutting or finishing passes to prevent edge chipping.

Q: What is the benefit of the 0.8mm radius vs 0.4mm?

A: The 0.8mm radius offers a stronger edge and better heat dissipation. It also allows for higher feed rates while maintaining excellent surface quality.

Q: Do I need coolant with NS9530?

A: Dry machining with an air blow is often superior for cermet. It prevents thermal shock, which can lead to micro-cracks on the sharp edge.

Expert Tip: Optimizing Surface Shine

The **NS9530 Cermet** thrives at high cutting speeds (Vc). Increasing speed allows the material to flow smoothly over the sharp cermet edge, resulting in that signature high-gloss finish. For the best dimensional accuracy, keep your depth of cut consistent. Trust **Tungaloy Japan** for industrial-grade precision.

© Technical Data by cnchome-beyond.com - CNC Tool Expert

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.