Tungaloy TNGG160404R-P NS9530 Cermet Turning Insert for High-Speed Steel Finishing - BEYOND

Tungaloy TNGG160404R-P NS9530 Cermet Turning Insert for High-Speed Steel Finishing

$51.53 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TNGG160404R-P NS9530 Turning Insert

High-Performance Cermet NS9530 | Precision -P Chipbreaker | 0.4mm Right-Hand Radius

How can I get a mirror finish on carbon steel parts without grinding?

The Tungaloy TNGG160404R-P NS9530 is a high-precision right-hand cermet insert specifically engineered for the fine finishing of steel and alloy steels. Utilizing the advanced NS9530 cermet grade, this insert provides exceptional resistance to oxidation and built-up edge (BUE), which is the key to achieving ultra-smooth, high-gloss surface finishes. The 0.4mm corner radius (04) combined with the -P precision chipbreaker ensures excellent chip evacuation at shallow depths of cut. 100% Made in Japan, it is the professional choice for CNC high-speed precision turning.

NS9530 Premium Cermet

A titanium-based cermet grade with high fracture toughness and thermal stability. It maintains edge sharpness much longer than standard carbide when finishing steel.

-P Precision Breaker

Optimized for light loads and precision finishing. The geometry forces chips to break cleanly, preventing the "bird-nesting" that can ruin surface integrity.

Mirror-Surface Output

The low chemical affinity for steel prevents the material from sticking to the tool, resulting in a superior luster often comparable to grinding processes.

Decoding TNGG 160404R-P Nomenclature

T
Triangular
N
0° Relief
G
Tolerance
G
Ground
16
16mm L
04
4.76mm Thk
04
0.4mm Rad
R-P
Right/Chip

3. Technical Data: Metric vs. Imperial Conversion

Technical Parameter Metric (ISO) Imperial (ANSI)
Standard Model TNGG160404R-P TNGG 331R-P
Inscribed Circle (IC) 9.525 mm 3/8"
Thickness (S) 4.76 mm 3/16"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters (NS9530 Cermet)

  • Cutting Speed (Vc): 100 - 300 m/min (High-speed for gloss)
  • Feed Rate (f): 0.05 - 0.20 mm/rev (Precision zone)
  • Depth of Cut (ap): 0.1 - 1.0 mm (Finishing depth)

*B2B Pro-Tip: Cermet is an ideal choice for dry finishing steel. If using coolant, ensure the flow is high and consistent to prevent thermal shock.*

4. Primary Applications

  • High-precision finish turning of low-carbon and alloy steels.
  • Boring operations for high-gloss internal diameters.
  • Final dimensioning for high-precision shafts and rollers.
  • Suitable for stable cutting in automated mass production.

5. Tool Compatibility

Fits standard TN** 1604 pockets. Pairs with WTJNR or MTJNR Right-hand external holders and S-WTJNR internal boring bars.

7. Why Source from CNCHome-Beyond?

Genuine Tungaloy
100% Original Japan Stock
Expert Support
Direct Specialist Guidance
Secure B2B Supply
Express Global Shipping
Factory Sealed
Guaranteed Industrial Quality

Reviews from Professional CNC Workshops

⭐⭐⭐⭐⭐ "Surface Gloss is Unbeatable" - Markus E., Germany
"Tungaloy's NS9530 is my standard for steel finishing. The Ra values we achieve on 1045 steel are better than our previous supplier's carbide. 10/10."

⭐⭐⭐⭐⭐ "Stable Performance" - S. Tanaka, Japan
"Consistent quality. The 0.4mm radius is very robust. Using this in automated lathe production with excellent tool life."

⭐⭐⭐⭐ "Great Chip Control" - David L., USA
"The -P breaker works exactly as described. Even at 0.1mm DOC, the chips break properly. No surface scratching."

⭐⭐⭐⭐⭐ "Reliable B2B Partner" - Ahmed R., UAE
"Beyond provided authentic factory-sealed boxes and the technical data was very helpful for our machine setup."

⭐⭐⭐⭐⭐ "Fast Delivery" - Lucas P., Brazil
"Genuine Japan product. High-speed finishing on alloy steel is stable and the finish is beautiful."

8. FAQ - Professional Support

Q: Can I use NS9530 for heavy roughing?

A: No. NS9530 is a cermet grade designed for finishing. For heavy roughing, please use a CVD coated carbide grade like T9215.

Q: Why choose the 0.4mm radius over 0.8mm?

A: The 0.4mm (04) radius produces lower cutting forces and is better for fine profiling and reducing vibration on thin-walled parts.

Tech Tip: Cermet vs Carbide for Steel

While carbide is tougher, **Cermet (NS9530)** maintains sharp edges longer at high speeds because it won't chemically react with steel as easily. Use it for the final touch to get that professional mirror shine. **Tungaloy Japan** - Excellence in surface technology.

© Technical Data by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.