Tungaloy TNMG160402-11 NS9530 Cermet Turning Insert for Steel Finishing - BEYOND

Tungaloy TNMG160402-11 NS9530 Cermet Turning Insert for Steel Finishing

$43.48 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TNMG160402-11 NS9530 Turning Insert

Ultra-Precision Finishing | NS9530 Cermet Grade | 0.2mm Corner Radius

What is the best cermet insert for high-gloss steel finishing?

The Tungaloy TNMG160402-11 NS9530 is a specialized precision turning insert designed for light finishing operations on carbon and alloy steels. Utilizing the NS9530 premium cermet grade, this insert provides exceptional chemical stability and resistance to oxidation at high cutting temperatures. The 0.2mm corner radius (02) combined with the -11 chipbreaker allows for extreme dimensional accuracy and a mirror-like surface finish. 100% Made in Japan, it is the industrial benchmark for high-speed finish turning.

NS9530 Cermet Grade

A titanium-based cermet that offers superior fracture toughness and surface finish. Its low affinity for steel prevents built-up edge (BUE), maintaining a clean cut.

-11 Chipbreaker

Specifically designed for finishing to light-duty cutting. It ensures excellent chip control at small depths of cut, preventing long, stringy chips from scratching the workpiece.

Ultra-Sharp 0.2mm Edge

The small 0.2mm radius reduces cutting pressure and is perfect for thin-walled parts or applications requiring sharp internal corners and fine Ra values.

Decoding TNMG 160402-11 Nomenclature

T
Triangular
N
0° Relief
M
Tolerance
G
Chipbreaker
16
16mm L
04
4.76mm Thk
02
0.2mm Rad
-11
Finishing

3. Technical Data: Metric vs. Imperial Comparison

Feature Metric (ISO) Imperial (ANSI)
Standard Model TNMG160402-11 TNMG 330.5-11
Inscribed Circle 9.525 mm 3/8"
Thickness 4.76 mm 3/16"
Corner Radius 0.2 mm 1/128"

Recommended Cutting Parameters

  • Cutting Speed (Vc): 150 - 380 m/min (Maintain high speed for mirror gloss)
  • Feed Rate (f): 0.05 - 0.20 mm/rev (Optimize for 0.2mm radius)
  • Depth of Cut (ap): 0.1 - 1.2 mm

*Pro-Tip: Cermet works best in dry finishing at high speeds. High Vc levels activate the titanium cermet luster effect on steel.*

4. Primary Applications

  • High-speed finishing of carbon and alloy steels.
  • Final passes on precision shafts and automotive valves.
  • Boring small diameters where space is limited.
  • Operations requiring low cutting forces to prevent part deflection.

5. Tool Compatibility

Fits standard TN** 1604 triangular pockets. Pairs perfectly with MTJNR/L or WTJNR/L holders. Recommended for S-WTJNR boring bars for internal finishing.

7. Why Source from CNCHome-Beyond?

Genuine Tungaloy
100% Original Japan Stock
Precision Expert
Technical Support Team
Global Supply
Safe B2B Express Shipping
Quality Guaranteed
Factory Sealed Original

Professional Machinist Feedback

⭐⭐⭐⭐⭐ "Mirror Finish Success" - James W., USA
"Using the 0.2mm radius for light finishing on 4140 steel. The Ra values are better than anything I've used before. Genuine Tungaloy quality."

⭐⭐⭐⭐⭐ "Excellent Luster" - Heinrich G., Germany
"NS9530 is my favorite for finishing. The luster on the workpiece is perfect. Beyond delivered these fast and they are 100% original Japan parts."

⭐⭐⭐⭐ "Great for Thin Parts" - K. Saito, Japan
"The low cutting force of the 0.2mm radius is perfect for my thin-walled parts. Chip control is very reliable."

⭐⭐⭐⭐⭐ "Authentic and Fast" - Carlos P., Italy
"Factory sealed box. The -11 chipbreaker works exactly as described. Reliable source for B2B."

⭐⭐⭐⭐⭐ "Consistent Accuracy" - Arjun S., India
"Held tolerances within 0.01mm over a large batch. The cermet grade keeps its edge remarkably well."

8. FAQ - Machine Shop Support

Q: Is a 0.2mm radius more fragile than a 0.4mm?

A: Yes, it is more delicate. It should only be used for finishing passes with light depths of cut. Avoid heavy roughing or interrupted cuts.

Q: Can I use NS9530 on stainless steel?

A: While it can be used for very light finishing on some stainless grades, it is specifically optimized for carbon and alloy steels (P group materials).

Tech Tip: Achieving Mirror Finishes

To get the best result from **NS9530**, use high cutting speeds (Vc > 250 m/min) and ensure your machine has high spindle stability. The 0.2mm radius is the secret to perfect surface luster. **Tungaloy Japan** - Excellence in surface technology.

© Technical Data by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.