Tungaloy TNMG160404-11 NS9530 Turning Insert
High-Speed Mirror Finishing | -11 Chipbreaker | Premium NS9530 Cermet
How do I get a mirror surface finish on steel at high cutting speeds?
The Tungaloy TNMG160404-11 NS9530 is an industry-leading cermet turning insert specifically optimized for high-speed finishing of carbon and alloy steels. Featuring the NS9530 grade, a titanium-based cermet with high fracture toughness, this insert prevents the chemical reaction between the tool and the workpiece that often causes surface dullness. The -11 chipbreaker provides excellent chip control even at shallow depths of cut, ensuring a scratch-free finish. 100% Made in Japan, it is the professional choice for high-gloss precision components.
NS9530 Cermet Grade
Maintains a sharp cutting edge much longer than coated carbide. It offers superior thermal stability, perfect for high-speed dry finishing where surface luster is critical.
-11 Precision Chipbreaker
Optimized for light-duty finishing. The geometry ensures smooth chip evacuation at low feed rates, preventing "birds-nesting" during automated CNC cycles.
High Fracture Resistance
Unlike standard cermets that are brittle, the NS9530 grade is engineered for toughness, allowing for reliable performance even in light interrupted cuts.
Decoding TNMG 160404-11 Nomenclature
T
Triangular
N
0° Relief
M
Tolerance
G
Chipbreaker
16
16mm L
04
4.76mm Thk
04
0.4mm Rad
-11
Finishing
3. Technical Data: Metric (ISO) vs. Imperial (ANSI)
| Feature |
Metric (ISO) |
Imperial (ANSI) |
| Standard Model |
TNMG160404-11 |
TNMG 331-11 |
| Inscribed Circle (IC) |
9.525 mm |
3/8" |
| Thickness (S) |
4.76 mm |
3/16" |
| Corner Radius (RE) |
0.4 mm |
1/64" |
Recommended Cutting Parameters
-
Cutting Speed (Vc): 150 - 350 m/min (Recommended for high speed)
-
Feed Rate (f): 0.05 - 0.25 mm/rev
-
Depth of Cut (ap): 0.2 - 1.5 mm
*Pro-Tip: Cermet grades like NS9530 perform best in dry cutting conditions during finishing. High spindle speeds activate the cermet surface burnishing effect.*
4. Primary Applications
- Fine finishing of low to medium carbon steels.
- Final dimensioning of precision shafts and axles.
- Automotive components requiring mirror-like surface luster.
- Boring operations where Ra values under 0.8 are required.
5. Equipment Compatibility
Fits all standard TN** 1604 triangular pockets. Fully compatible with MTJNR/L, WTJNR/L, and DTGNR/L tool holders. Recommended for CNC lathes and multitasking centers.
7. Why Source from CNCHome-Beyond?
Genuine Tungaloy
100% Original Japan Stock
B2B Specialist
Volume Pricing for Workshops
Fast Shipping
Worldwide Express Delivery
Quality Verified
Sealed Original Packaging
What Our Customers Say
⭐⭐⭐⭐⭐ "Perfect Luster" - Mark T., USA
"Switched from carbide to this cermet for finishing 1045 steel. The Ra finish dropped drastically. The luster is mirror-like."
⭐⭐⭐⭐⭐ "Reliable B2B Partner" - Hans K., Germany
"Original Tungaloy Japan inserts delivered to my shop in 4 days. NS9530 is my favorite for finishing carbon steels."
⭐⭐⭐⭐ "Great Chip Control" - S. Nakamura, Japan
"The -11 chipbreaker handles low feeds without any issue. Very consistent accuracy on long runs."
⭐⭐⭐⭐⭐ "Mirror Finish Success" - Alessandro V., Italy
"Used these on our CNC lathe for precision components. The quality is exactly what you expect from Tungaloy."
⭐⭐⭐⭐⭐ "Excellent Wear Life" - Arjun P., India
"Even at 300 m/min, the wear is predictable. Great B2B supplier with technical expertise."
8. FAQ - Machine Shop Technicals
Q: Can I use this for roughing?
A: No. NS9530 is a cermet grade designed for finishing. For roughing, we recommend T9200 series coated carbide grades.
Q: Does this require coolant?
A: Cermet actually performs exceptionally well in dry cutting environments, which helps avoid thermal shocking of the edge.
Tech Tip: Cermet vs Carbide
While carbide is tougher, **Cermet (NS9530)** has lower affinity for steel, making it the best choice for achieving high surface gloss and maintaining dimensional stability in finishing passes. **Tungaloy Japan** - Excellence in surface technology.
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