Tungaloy TPGT080204L-W08 NS9530 Cermet Turning Insert with Wiper Technology - BEYOND

Tungaloy TPGT080204L-W08 NS9530 Cermet Turning Insert with Wiper Technology

$74.16 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TPGT080204L-W08 NS9530 Insert

Precision Wiper Technology | NS9530 Cermet Grade | Mirror Surface Finishing

How can I improve surface finish without reducing CNC feed rates?

The Tungaloy TPGT080204L-W08 NS9530 is a high-performance triangular cermet insert specifically engineered for precision finishing operations. By utilizing the revolutionary W08 Wiper geometry, this insert flattens the peaks left by the tool radius, allowing for a mirror-like finish (Ra) even at higher feed rates. The NS9530 cermet grade provides exceptional chemical stability, effectively preventing built-up edge (BUE) when machining carbon and alloy steels. 100% Made in Japan, it is the ultimate choice for shops demanding high productivity and aesthetic surface quality.

W08 Wiper Advantage

The wiper edge allows for 2x the feed rate while maintaining the same surface roughness, or the same feed rate to achieve a 2x better finish compared to standard inserts.

NS9530 Cermet Grade

A titanium-based cermet that resists oxidation and maintains a sharp edge. It is virtually immune to material adhesion, ensuring a glossy, "ground-like" finish on steel.

Precision Ground G-Class

G-class tolerance ensures high repetition accuracy and precision, making it ideal for Swiss-type automatic lathes and small-part turning.

Decoding TPGT 080204L-W08 Nomenclature

T
Tri
P
11°
G
Tol.
T
Hole
08
Size
02
Thk
04
0.4 Rad
-W08
Wiper

3. Technical Data: Metric (ISO) vs. Imperial (ANSI)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPGT080204L-W08 TPGT 1.51.51L-W08
Inscribed Circle (IC) 4.76 mm 3/16"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Industrial Cutting Recommendations

  • Cutting Speed (Vc): 100 - 350 m/min (Recommended: 220 m/min)
  • Feed Rate (f): 0.05 - 0.25 mm/rev (Wiper allows higher productivity)
  • Depth of Cut (ap): 0.1 - 1.2 mm

*Pro-Tip: When using cermet, keep the cutting edge dry or use high-pressure constant coolant. Avoid thermal shock for maximum tool life.*

4. Primary Applications

  • High-gloss precision finishing of small steel components.
  • Automotive parts requiring tight Ra tolerances.
  • Swiss-type automatic lathe precision turning.
  • Bearing surfaces and hydraulic components.

5. Tool Compatibility

Standard ISO TPGT 0802 tool holder pockets. Compatible with STFPR/L and STGPR/L series. Highly recommended for Star, Citizen, and Tsugami CNC Swiss machines.

7. Why Source from CNCHome-Beyond?

100% Genuine
Tungaloy Japan Export
Technical Advice
Wiper Expert Support
Global Logistics
Fast Air Shipping
Original Pack
Factory Sealed Box

Global Machinist Reviews

⭐⭐⭐⭐⭐ "Game Changer" - David R., USA
"The W08 wiper geometry is a beast. I increased my feed by 50% and the finish is still better than a standard insert. Phenomenal."

⭐⭐⭐⭐⭐ "Mirror Surface" - Hans K., Germany
"Using these on our Citizen lathes. The NS9530 cermet gives a glossy finish that looks like it was polished. Beyond service is top tier."

⭐⭐⭐⭐ "Great Stability" - Yuki M., Japan
"No built-up edge even after long runs in alloy steel. Very reliable cermet grade. L-hand version works perfectly with our tool post."

⭐⭐⭐⭐⭐ "Fast Delivery" - Arjun S., India
"Original Tungaloy Japan stock. Arrived quickly and performing as expected for high-precision finishing."

⭐⭐⭐⭐⭐ "Perfect Tolerance" - Luca B., Italy
"Dimensional stability is impressive. We hit +/- 0.005mm all day long with these G-class inserts."

8. FAQ - Precision Turning Support

Q: Why use a wiper insert over a standard one?

A: A wiper insert has a unique cutting edge shape that flattens the surface peaks, allowing you to achieve much better Ra values or run at higher feed rates without sacrificing finish.

Q: Is the 'L' version right for my machine?

A: The 'L' stands for Left-hand. Ensure your tool holder orientation and CNC tool-post setup are designed for left-handed cutting action.

Q: Can cermet be used for heavy roughing?

A: No. Cermet is optimized for light finishing and high speeds. For heavy roughing, a toughened carbide grade like T9215 is recommended.

Tech Tip: Achieving the Mirror Look

The combination of **NS9530 Cermet** (which prevents material sticking) and **W08 Wiper Geometry** (which smooths the finish) is the most powerful combination for high-gloss steel turning. For the best results, use a high cutting speed (Vc) and ensure your machine's rigidity is optimized. **Tungaloy Japan** - Excellence in Every Edge.

© Technical Content by cnchome-beyond.com - Global B2B Industrial Leader

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.