Tungaloy TPGT110204L-W15 NS9530 Cermet Turning Insert with High-Feed Wiper - BEYOND

Tungaloy TPGT110204L-W15 NS9530 Cermet Turning Insert with High-Feed Wiper

$68.97 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TPGT110204L-W15 NS9530 Insert

W15 High-Feed Wiper Geometry | NS9530 Cermet | Precision Mirror Finish

What is the best cermet insert for high-speed precision steel finishing?

The Tungaloy TPGT110204L-W15 NS9530 is an industrial-grade triangular turning insert engineered for high-productivity finishing. Combining the superior chemical stability of the NS9530 cermet grade with the revolutionary W15 Wiper technology, this tool allows machinists to achieve ground-quality surface finishes (Ra) at feed rates up to two times faster than standard inserts. 100% Made in Japan, it is the standard for automotive and precision instrument manufacturing where surface integrity and dimensional stability are paramount.

W15 Wiper Edge

The specialized wiper geometry "shaves" the surface peaks during the cut, enabling exceptional surface quality even when using higher feed rates for maximum productivity.

NS9530 Mirror Grade

A titanium-based cermet that resists oxidation and adhesion. This prevents Built-Up Edge (BUE), maintaining a glossy finish throughout the entire tool life.

High Repeatability

Ground G-class tolerances provide the highest level of precision, essential for Swiss-type lathes and parts requiring strict +/- 0.01mm tolerances.

Decoding TPGT 110204L-W15 Nomenclature

T
Tri
P
11°
G
Tol.
T
Hole
11
Size
02
Thk
04
0.4 Rad
-W15
Wiper

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPGT110204L-W15 TPGT 21.51L-W15
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Finishing Parameters

  • Cutting Speed (Vc): 120 - 380 m/min (Optimal: 250 m/min)
  • Feed per Rev (f): 0.08 - 0.30 mm/rev (Take advantage of the Wiper!)
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Note: For maximum wiper benefit, use a lead angle of 90° - 95°.*

4. Primary Applications

  • Mirror-finish turning for low carbon and alloy steels.
  • High-feed precision finishing in automatic lathes.
  • Medical device components requiring superior Ra values.
  • Automotive shaft and gear face finishing.

5. Tool Compatibility

Fits standard ISO TPGT 1102 pockets. Optimized for STFPR/L or STGPR/L tool holders. Excellent for Citizen, Star, and Tsugami Swiss-type CNC machines.

7. Why Choose CNCHome-Beyond?

100% Original
Tungaloy Japan Stock
Wiper Tech Support
Expert B2B Advice
Global Logistics
Fast Express Delivery
Industrial Standards
ISO 9001 Quality

Client Testimonials

⭐⭐⭐⭐⭐ "Surface Quality is Insane" - Robert T., USA
"The W15 wiper really works. We doubled our feed and the surface finish is still better than standard carbide at slow speeds."

⭐⭐⭐⭐⭐ "Mirror Finish Guaranteed" - Yuki S., Japan
"NS9530 is my go-to grade for glossy parts. Authentic stock, thank you Beyond."

⭐⭐⭐⭐ "Great Stability" - Marco V., Italy
"Very low vibration on small diameter shafts. The 'L' version fits our setup perfectly."

⭐⭐⭐⭐⭐ "Fast ROI" - Dieter W., Germany
"Increased productivity by 40% due to the wiper feed rates. Highly recommend."

⭐⭐⭐⭐⭐ "Always Genuine" - Sanjay K., India
"Tungaloy cermet performs exactly as advertised. Clean cuts and zero sticking."

8. FAQ - Professional Support

Q: Can I use this for roughing?

A: No. Cermet is optimized for light finishing (ap < 1.5mm). For heavy roughing, use a CVD coated carbide like T9215.

Q: What is the benefit of the 'L' handed insert?

A: It indicates a Left-hand cutting direction. Ensure your tool holder matches the handing to maintain the correct cutting angle.

Q: Should I use coolant?

A: Cermet performs best dry or with high-pressure constant coolant. Avoid intermittent cooling to prevent thermal shock.

Industrial Insight: The Cermet Advantage

The **NS9530 Cermet** is a composite of ceramic and metallic materials. Its primary advantage over tungsten carbide is its extreme chemical stability at high speeds, which eliminates Built-Up Edge. When combined with the **W15 Wiper**, it doesn't just cut—it polishes. **Tungaloy Japan** - Excellence in Tooling Technology.

© Technical Content by cnchome-beyond.com - Global B2B CNC Leader

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.