Tungaloy TPGT110304L-W15 NS9530 Cermet Turning Insert with High-Feed Wiper - BEYOND

Tungaloy TPGT110304L-W15 NS9530 Cermet Turning Insert with High-Feed Wiper

$68.97 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TPGT110304L-W15 NS9530 Insert

W15 High-Feed Wiper Geometry | NS9530 Cermet | Precision Mirror Finishing

How can I achieve a ground-like surface finish on a CNC lathe?

The Tungaloy TPGT110304L-W15 NS9530 is an industrial-grade triangular turning insert designed for high-productivity finishing. By combining the chemical stability of the NS9530 cermet grade with the revolutionary W15 Wiper technology, this insert allows you to maintain exceptional surface quality (Ra) while doubling your feed rates. 100% Made in Japan, it is engineered for the high-speed turning of carbon and alloy steels, ensuring dimensional stability and a mirror-like aesthetic finish.

W15 Wiper Geometry

The W15 wiper edge flattens the feed marks left by the corner radius. This enables superior surface smoothness even at significantly higher feed rates compared to standard ISO inserts.

NS9530 Mirror Cermet

A titanium-based grade that resists oxidation and adhesion. It effectively eliminates Built-Up Edge (BUE), keeping the workpiece surface glossy and the cutting edge sharp for longer periods.

G-Class Ground Precision

Precision ground surfaces and high indexing accuracy make this insert ideal for Swiss-type automatic lathes and small-part precision machining.

Decoding TPGT 110304L-W15 Nomenclature

T
Tri
P
11°
G
Tol.
T
Hole
11
Size
03
Thk
04
0.4 Rad
-W15
Wiper

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPGT110304L-W15 TPGT 221L-W15
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.4 mm 1/64"

Industrial Cutting Recommendations

  • Cutting Speed (Vc): 120 - 400 m/min (Recommended: 250 m/min)
  • Feed per Rev (f): 0.10 - 0.35 mm/rev (Wiper allows higher productivity)
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Note: Ensure machine rigidity. For the best wiper effect, use a lead angle of 90° - 95°.*

4. Primary Applications

  • High-gloss finish turning on carbon and alloy steel.
  • Swiss-lathe precision machining for small shafts.
  • Automotive components requiring specific Ra values.
  • Aerospace precision fittings and fasteners.

5. Tool Compatibility

Fits standard ISO TPGT 1103 tool holders. Recommended for STFPR/L or STGPR/L tool holder series. Perfectly suited for Star, Citizen, and Tsugami CNC machines.

7. Why Choose CNCHome-Beyond?

100% Genuine
Tungaloy Japan Stock
Wiper Tech Advice
B2B Optimization
Global Logistics
Fast Air Shipping
Original Pack
Sealed for Quality

Global Shop Feedback

⭐⭐⭐⭐⭐ "Surface Finish King" - Mark T., USA
"The W15 wiper really allows for aggressive feeds without losing the mirror finish. Best productivity upgrade this year."

⭐⭐⭐⭐⭐ "Mirror Finish Guaranteed" - Yuki S., Japan
"NS9530 is my standard for steel finishing. No built-up edge even after long runs. Genuine stock from Beyond."

⭐⭐⭐⭐ "Very Stable" - Luca M., Italy
"Consistent results in alloy steel. The 'L' version fits our specific tool setup perfectly. Great Ra values."

⭐⭐⭐⭐⭐ "Fast Delivery" - Arjun V., India
"Reliable source for original Tungaloy tools. The wiper tech makes a huge difference in lead time."

⭐⭐⭐⭐⭐ "Top Quality" - Sarah J., Australia
"Dimensional accuracy is spot on. We hit tolerances easily with these ground inserts."

8. FAQ - Professional Support

Q: Can I use this for roughing?

A: No. Cermet is designed for light finishing (ap < 1.5mm). For roughing, use a CVD coated carbide grade.

Q: What is the benefit of the 'L' handed insert?

A: The 'L' stands for Left-hand. You must use a corresponding left-hand tool holder to maintain the correct geometry for your machine setup.

Q: Do I need coolant with cermet?

A: Cermet works best dry at high speeds or with constant, high-pressure coolant. Avoid intermittent cooling to prevent thermal cracking.

Tech Tip: Cermet & High-Gloss Finishes

The **NS9530 Cermet grade** has a lower affinity for steel than standard carbide, which prevents Built-Up Edge (BUE). Combined with **W15 Wiper technology**, it doesn't just cut—it polishes the workpiece during the turn. **Tungaloy Japan** - Excellence in Precision.

© Technical Content by cnchome-beyond.com - Global Industrial Expert

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.