Tungaloy TPMT090204-24 NS9530 Cermet Turning Insert for Steel Finishing - BEYOND

Tungaloy TPMT090204-24 NS9530 Cermet Turning Insert for Steel Finishing

$40.43 USD

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Description

Tungaloy TPMT090204-24 NS9530 Insert

Precision 24-Type Chipbreaker | NS9530 Cermet Grade | Premium Steel Finishing

What is the best cermet insert for high-speed steel finishing?

The Tungaloy TPMT090204-24 NS9530 is a high-performance triangular turning insert designed for light-to-medium finishing of carbon and alloy steels. Featuring the advanced NS9530 cermet grade, this tool provides exceptional chemical stability and resistance to oxidation, resulting in a mirror-like surface finish. The specialized 24-type chipbreaker is optimized for light depths of cut, ensuring excellent chip evacuation and preventing workpiece scratching. 100% Made in Japan, it is the industrial standard for precision and reliability.

24-Type Chipbreaker

Designed for finishing operations, this chipbreaker provides stable chip control at small depths of cut, reducing heat buildup and extending tool life.

NS9530 Cermet Grade

A non-coated titanium-based cermet that offers superior wear resistance and prevents Built-Up Edge (BUE) for high-gloss surface results.

Dimensional Accuracy

M-class tolerance provides the perfect balance of precision and cost-efficiency for general-purpose CNC turning applications.

Decoding TPMT 090204-24 Nomenclature

T
Tri
P
11°
M
Tol.
T
Hole
09
Size
02
Thk
04
0.4 Rad
-24
CB

3. Technical Specifications: Metric (ISO) vs. Imperial (ANSI)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPMT090204-24 TPMT 1.8(1.5)1-24
Inscribed Circle (IC) 5.56 mm 7/32"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters

  • Cutting Speed (Vc): 100 - 320 m/min (Optimal: 220 m/min)
  • Feed Rate (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Pro-Tip: Cermet grades like NS9530 are heat-sensitive. Ensure constant coolant flow or high-speed dry cutting to prevent thermal cracking.*

4. Primary Applications

  • Precision finishing of carbon steel and alloy steel.
  • Machining of small diameter parts where surface finish is critical.
  • Semi-finishing operations requiring stable chip control.
  • High-speed turning for increased workshop productivity.

5. Tool Compatibility

Compatible with all standard TPMT 0902 tool holder pockets. Works exceptionally well with STFCR/L and STGCR/L holder series. Fits universal CNC Lathe equipment (Fanuc, Siemens, Haas, etc.).

7. Why Source from CNCHome-Beyond?

100% Genuine
Tungaloy Japan Export
Expert Support
Machining Parameter Advice
Fast Shipping
Global Logistics Network
Industrial Reliability
High Consistency Batches

Customer Reviews

⭐⭐⭐⭐⭐ "Mirror Finish" - Thomas L., Germany
"The surface finish we get with the NS9530 is incredible. No more polishing needed for our steel shafts. Beyond provided quick shipping too!"

⭐⭐⭐⭐⭐ "Excellent Chip Control" - Mike R., USA
"The -24 chipbreaker handles light finishing cuts beautifully. Chipping is no longer an issue on our CNC lathes."

⭐⭐⭐⭐ "Great Value" - Jean-Pierre, France
"Very reliable Japan quality. We've replaced our carbide inserts with these cermets for all final finishing passes."

⭐⭐⭐⭐⭐ "Always Original" - Arun K., India
"I only buy Tungaloy from Beyond. The inserts are always genuine and perform exactly as per the technical data sheet."

⭐⭐⭐⭐⭐ "Smooth Performance" - Sarah W., UK
"Impressive tool life on carbon steel. High speeds don't bother this grade at all. A staple in our shop."

8. Frequently Asked Questions

Q: Can I use this for stainless steel?

A: While it can cut stainless, NS9530 cermet is primarily optimized for carbon and alloy steels. For stainless, consider a PVD-coated grade like AH725.

Q: What is the benefit of the -24 chipbreaker?

A: It is a 'Finishing' chipbreaker. It breaks chips efficiently at very low feed rates and small depths of cut, preventing long, stringy chips from damaging the part surface.

Q: Does this insert come with a coating?

A: No, the NS9530 is a non-coated cermet. The material properties themselves provide the heat and wear resistance needed for finishing.

Tech Tip: Cermet vs. Carbide

Cermet (Ceramic-Metal) has a lower chemical affinity for steel compared to Tungsten Carbide. This means **Built-Up Edge (BUE)** is virtually eliminated, allowing for much higher cutting speeds and a superior, polished finish on the workpiece. **Tungaloy Japan** – The Edge of Innovation.

© Technical Content by cnchome-beyond.com - Your CNC Tooling Experts

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.