Tungaloy TPMT090204-PSS AH725 PVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy TPMT090204-PSS AH725 PVD Coated Carbide Turning Insert for Steel

$50.77 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TPMT090204-PSS AH725 Insert

High-Precision AH725 PVD Grade | -PSS Finishing Geometry | Made in Japan

What is the best Tungaloy grade for high-precision steel finishing?

The Tungaloy TPMT090204-PSS AH725 is a premium triangular turning insert designed specifically for finishing and high-precision applications in steel. Featuring the high-performance AH725 PVD coating, this insert provides exceptional wear resistance and a sharp edge for tight tolerances. The -PSS (Positive Sharp Small) chipbreaker is optimized for light depths of cut, ensuring superior chip control and preventing surface scratches on critical components. 100% Made in Japan, it is the professional choice for CNC machining efficiency.

AH725 PVD Grade

A specialized PVD grade designed for stable, high-precision machining. It resists adhesion and provides a sharp cutting edge for superior surface quality.

-PSS Finishing Geometry

Designed with a positive rake and sharp edge. Ideal for finishing passes where low cutting force and high dimensional accuracy are required.

Premium Surface Finish

The interaction between the AH725 coating and PSS geometry minimizes friction, resulting in a mirror-like surface on the workpiece.

Decoding TPMT 090204-PSS Nomenclature

T
Tri
P
11°
M
Tol.
T
Hole
09
Size
02
Thk
04
0.4 Rad
-PSS
Chip

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPMT090204-PSS TPMT 1.81.51-PSS
Inscribed Circle (IC) 5.56 mm 7/32"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Industrial Cutting Parameters

  • Cutting Speed (Vc): 100 - 250 m/min (Recommended: 180 m/min)
  • Feed Rate (f): 0.05 - 0.15 mm/rev
  • Depth of Cut (ap): 0.2 - 1.2 mm

4. Material Grade Comparison Guide

Grade Coating ISO Range Primary Strength
AH725 PVD ISO P/M/K/S High Precision & Multi-Material
T9125 CVD ISO P20-P35 General Steel Toughness
NS9530 Uncoated Cermet Ultimate Surface Finish

5. Primary Applications

  • Precision finishing of alloy and carbon steels.
  • Boring and internal profiling with strict tolerance requirements.
  • Small component manufacturing for medical and aerospace sectors.
  • Effective across a wide range of workpiece materials (P, M, K, S).

6. Tool Compatibility

Compatible with standard ISO TPMT 0902 tool pockets. Specifically optimized for STFCR/L internal boring bars and STGCR/L external tool holders. Works seamlessly with Mazak, Haas, Okuma, and Citizen CNC machines.

7. Why Source from CNCHome-Beyond?

100% Genuine
Direct Tungaloy Japan
Expert Advice
Technical Support
Global Logistics
Fast Express Shipping
Quality Batch
Verified Precision

Global Machinist Feedback

⭐⭐⭐⭐⭐ "Mirror Finish" - James P., USA
"The AH725 grade and PSS breaker are a dream for finishing steel parts. The surface quality is incredible."

⭐⭐⭐⭐⭐ "Strict Tolerances" - Klaus M., Germany
"Used these in our boring bars for tight tolerance holes. Size consistency across the batch is perfect."

⭐⭐⭐⭐⭐ "Reliable Partner" - Hiroshi T., Japan
"Verified original stock. Fast delivery and the PSS geometry solved our chip wrapping issues in small diameters."

8. FAQ - Support for Professionals

Q: Can I use AH725 for stainless steel?

A: Yes. AH725 is a multi-material PVD grade that performs exceptionally well on both steel and stainless steel, especially in finishing passes.

Q: What makes the -PSS geometry different from -PS?

A: The -PSS is a 'Positive Sharp Small' geometry, offering an even sharper cutting edge and narrower chipbreaker designed for even lighter finishing depths.

Tech Tip: Achieving High Precision

The **AH725 PVD grade** excels at maintaining a sharp edge. For the best results in finishing, ensure your spindle is balanced and your feed rate is optimized for the PSS geometry. **Tungaloy Japan** - Engineering your advantage.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.