Tungaloy TPMT110304-PS NS9530 Cermet Turning Insert for Steel Finishing - BEYOND

Tungaloy TPMT110304-PS NS9530 Cermet Turning Insert for Steel Finishing

$41.38 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

american expressmasterpaypalvisaapple paygoogle payshopify pay
Order in the next [totalHours] hours %M minutes to get it between and
Description

Tungaloy TPMT110304-PS NS9530 Insert

High-Performance Cermet | -PS Finishing Chipbreaker | Mirror Surface Ra

How do I achieve a mirror finish on carbon steel parts?

The Tungaloy TPMT110304-PS NS9530 is a premier triangular cermet insert specifically developed for high-speed finishing operations where surface quality and dimensional accuracy are paramount. Unlike standard carbide, the NS9530 cermet grade provides exceptional oxidation resistance and low affinity for steel, virtually eliminating built-up edge (BUE). Paired with the -PS (Positive Sharp) chipbreaker, it delivers stable chip control and a high-gloss finish. Proudly Made in Japan, this tool is the industry standard for precision CNC manufacturing.

NS9530 Cermet Grade

A non-coated cermet grade offering superior hardness and wear resistance. It maintains a sharp cutting edge longer than carbide, ensuring high-gloss surfaces.

-PS Sharp Geometry

Optimized for finishing passes, the sharp rake angle reduces cutting resistance and heat generation, preventing work-hardening of the material.

High Oxidation Resistance

Exceptional thermal stability allows for higher cutting speeds (Vc) compared to traditional grades, drastically reducing cycle times.

Decoding TPMT 110304-PS Nomenclature

T
Tri
P
11°
M
Tol.
T
Hole
11
Size
03
Thk
04
0.4 Rad
-PS
Chip

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPMT110304-PS TPMT 221-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.4 mm 1/64"

Recommended High-Speed Finishing Parameters

  • Cutting Speed (Vc): 150 - 350 m/min (Recommended for Carbon Steel)
  • Feed per Rev (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Pro-Tip: Cermet performs best at high speeds. Maintain high Vc to maximize surface gloss and prevent vibration.*

4. Primary Applications

  • Fine finishing of carbon steels, alloy steels, and ductile cast iron.
  • Automotive components requiring mirror-like Ra values.
  • Boring operations and precision external turning.
  • Mass production parts requiring long-term dimensional stability.

5. Tool Compatibility

Fits all standard ISO TPMT 1103 tool holder pockets. Optimized for use with STFCR/L and STGCR/L tool holders. Compatible with Citizen, Star, Mazak, and Haas CNC lathes.

7. Why Source from CNCHome-Beyond?

100% Genuine
Tungaloy Japan Export
Technical Advice
Expert Finishing Support
Fast Shipping
Global Express Air
OEM Packing
Sealed & Certified

Global Machinist Feedback

⭐⭐⭐⭐⭐ "Perfect for High-Speed" - James K., USA
"The NS9530 grade is my go-to for finishing 1045 steel. The mirror finish it leaves is impressive, and tool life is very stable."

⭐⭐⭐⭐⭐ "Best Cermet in the Market" - Stefan H., Germany
"Consistent quality across all boxes. Shipping from Beyond was fast to Europe. Genuine Tungaloy parts."

⭐⭐⭐⭐ "Great Ra Values" - Luca M., Italy
"Surface finish is excellent even on thin-walled parts. No bird-nesting thanks to the -PS breaker."

⭐⭐⭐⭐⭐ "Solid B2B Supplier" - Rajesh G., India
"Accurate technical data provided. The TPMT11 inserts were original and perform perfectly on our CNC lathes."

⭐⭐⭐⭐⭐ "High Gloss Finish" - Tanaka Y., Japan
"The sharp edge allows for very low cutting forces. Excellent for precision boring. Top-tier cermet."

8. FAQ - Professional Support

Q: Why choose NS9530 cermet over coated carbide?

A: Cermet has a much lower affinity for steel, which prevents chip welding (BUE). This results in a superior surface finish and better dimensional accuracy in fine finishing.

Q: Is this insert suitable for stainless steel?

A: For stainless steel, we recommend the AH725 grade. NS9530 is primarily optimized for carbon and alloy steels.

Q: Can I use this for dry cutting?

A: Cermet handles heat very well, but for the absolute best mirror finish, high-pressure coolant is recommended to clear chips from the cutting zone.

Industrial Tip: The Secret to High Gloss

The **NS9530 cermet grade** allows for higher cutting speeds than carbide. By keeping the speed (Vc) high and using the **-PS sharp geometry**, you can achieve surface finishes that rival grinding processes. **Tungaloy Japan** - Leading the way in mirror finishing.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.