Tungaloy TPMT110304-PS T9115 CVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy TPMT110304-PS T9115 CVD Coated Carbide Turning Insert for Steel

$65.52 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TPMT110304-PS T9115 Insert

Premium T9115 CVD Grade | -PS Finishing Geometry | Made in Japan

What is the best Tungaloy grade for high-speed steel turning?

The Tungaloy TPMT110304-PS T9115 is a high-performance triangular turning insert designed for the high-speed finishing and semi-finishing of steel. Featuring the legendary T9115 CVD coating, this insert is built for maximum wear resistance and thermal stability. The -PS (Positive Sharp) chipbreaker provides a sharp cutting edge that minimizes cutting forces and ensures excellent chip control at light depths of cut. 100% Made in Japan, it is the professional industrial choice for high-productivity CNC machining environments.

T9115 Premium Grade

A thick Al2O3 and TiCN CVD coating that offers extreme hardness and resistance to crater wear, optimized for ISO P15-P25 steel turning.

-PS Sharp Geometry

Designed with a positive rake angle for light finishing. It drastically reduces machine load and prevents surface marring by clearing chips effectively.

Heat & Wear Resistance

The PremiumTec surface technology reduces friction and provides a smooth surface, leading to longer tool life and higher dimensional accuracy.

Decoding TPMT 110304-PS Nomenclature

T
Tri
P
11°
M
Tol.
T
Hole
11
Size
03
Thk
04
0.4 Rad
-PS
Chip

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPMT110304-PS TPMT 221-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.4 mm 1/64"

Industrial Cutting Parameters (Steel Finishing)

  • Cutting Speed (Vc): 150 - 450 m/min (Recommended: 300 m/min)
  • Feed per Rev (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

*Note: T9115 is a high-speed grade. For maximum productivity, maintain cutting speeds above 250 m/min.*

4. Primary Applications

  • High-speed turning of Carbon Steel and Alloy Steel.
  • Continuous cutting operations on CNC lathes.
  • Shaft, flange, and valve component finishing.
  • Automotive and precision hardware manufacturing.

5. Tool Compatibility

Designed for standard ISO TPMT 1103 tool pockets. Optimized for STFCR/L internal boring bars and STGCR/L external tool holders. Compatible with Mazak, Haas, Okuma, and Citizen CNC machines.

7. Why Source from CNCHome-Beyond?

100% Original
Tungaloy Japan Direct
Expert Support
Industrial B2B Advice
Fast Delivery
Global Express Shipping
Quality Inspected
Batch-Verified Inserts

Global User Feedback

⭐⭐⭐⭐⭐ "High Speed Master" - James H., USA
"T9115 is incredible for high-speed passes. The tool life is double compared to our previous carbide supplier. Authentic Tungaloy Japan quality."

⭐⭐⭐⭐⭐ "Perfect Chip Breaking" - Klaus M., Germany
"The -PS geometry works wonders on carbon steel. Surface finish is clean and the chips break early. Beyond is a very reliable B2B partner."

⭐⭐⭐⭐ "Great for Finishing" - Luca B., Italy
"Very consistent dimensions throughout the batch. Shipping to Milan was fast. Highly recommended for CNC finishing work."

⭐⭐⭐⭐⭐ "Cost-Effective Quality" - Vikram S., India
"Original Tungaloy inserts. Excellent wear resistance at high temperatures. Will continue to source from here."

⭐⭐⭐⭐⭐ "Stable & Sharp" - Kenji O., Japan
"The T9115 grade is very stable for mass production. Very high surface finish quality. Fast logistics."

8. FAQ - Professional Support

Q: Is T9115 suitable for interrupted cuts?

A: T9115 is a high-speed finishing grade with extreme hardness. For heavy interrupted cuts, we recommend the tougher AH725 grade.

Q: Why use the -PS chipbreaker?

A: The -PS geometry is optimized for finishing. It reduces machine load and provides a sharper cut, ensuring superior surface Ra values.

Q: Can I use this on stainless steel?

A: T9115 is a dedicated steel grade (P-class). For stainless steel (M-class), we suggest the AH630 or AH645 grades for better results.

Tech Tip: Optimizing High-Speed Turning

The **T9115 CVD grade** is designed for the high-temperature zone. By combining this grade with the **-PS sharp geometry**, you can run your CNC at higher RPMs without sacrificing tool life. **Tungaloy Japan** - Leading the world in turning efficiency.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.