Tungaloy TPMT16T304-PS T9115 CVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy TPMT16T304-PS T9115 CVD Coated Carbide Turning Insert for Steel

$88.31 USD

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Description

Tungaloy TPMT16T304-PS T9115 Insert

High-Speed CVD Coated Carbide | -PS Precision Finishing | Made in Japan

What is the best insert for high-speed finishing on alloy steel?

The Tungaloy TPMT16T304-PS T9115 is an industrial-grade triangular turning insert optimized for high-productivity steel machining. Featuring the advanced T9115 CVD coating, this insert excels in high-speed finishing and semi-finishing applications by providing unparalleled crater wear resistance. The -PS (Positive Sharp) chipbreaker is specifically engineered to reduce cutting forces and ensure clean chip evacuation at light depths of cut. 100% Made in Japan, it is the professional choice for CNC operators requiring high dimensional stability and long tool life.

T9115 CVD Coating

Utilizes thick Al2O3 and TiCN layers for extreme heat resistance and surface hardness. Optimized for ISO P15-P25 steel applications.

-PS Sharp Geometry

The 'Positive Sharp' breaker features a high rake angle, minimizing machine vibration and preventing work-hardening of the steel surface.

PremiumTec Technology

Tungaloy's exclusive surface treatment reduces friction and improves chip flow, resulting in higher surface gloss and consistent performance.

Decoding TPMT 16T304-PS Nomenclature

T
Tri
P
11°
M
Tol.
T
Hole
16
Size
T3
3.97mm
04
0.4 Rad
-PS
Chip

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Feature Metric (ISO) Imperial (ANSI)
Standard Model TPMT16T304-PS TPMT 32.51-PS
Inscribed Circle (IC) 9.525 mm 3/8"
Thickness (S) 3.97 mm 5/32"
Corner Radius (RE) 0.4 mm 1/64"

Industrial Cutting Parameters (Steel Finishing)

  • Cutting Speed (Vc): 150 - 450 m/min (Recommended: 280 m/min)
  • Feed per Rev (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

*Note: T9115 is a high-speed grade. To prevent edge build-up, ensure cutting speeds remain above 250 m/min.*

4. Primary Applications

  • High-speed turning of Carbon Steel, Alloy Steel, and Bearing Steels.
  • Shaft, flange, and precision valve manufacturing.
  • Mass production finishing requiring stable tool life.
  • Excellent for CNC lathes with high spindle speeds.

5. Tool Compatibility

Compatible with all standard ISO TPMT 16T3 tool holder pockets. Optimized for STFCR/L internal boring bars and STGCR/L external turning tools. Fits Mazak, Haas, Citizen, and Okuma CNC machines.

7. Why Source from CNCHome-Beyond?

100% Original
Tungaloy Japan Stock
Machining Experts
B2B Support & Advice
Fast Delivery
Global Express Air
Factory Sealed
Certified Batch QC

Global User Feedback

⭐⭐⭐⭐⭐ "Incredible Wear Life" - James R., USA
"T9115 is our go-to for finishing alloy steels. The wear life is far superior to our previous coated grades. Authentic Tungaloy Japan quality."

⭐⭐⭐⭐⭐ "Master of Chip Control" - Stefan G., Germany
"The -PS breaker handles fine finishing chips beautifully. No more bird-nesting on our automated runs. High-speed performance is stable."

⭐⭐⭐⭐ "Very Sharp" - Luca V., Italy
"Sharp edge and stable dimensions throughout the entire box. Beyond provided excellent logistics to Italy."

⭐⭐⭐⭐⭐ "B2B Reliability" - Rajesh M., India
"Authentic Tungaloy inserts. We use these for automotive component finishing. Very cost-effective over long production runs."

⭐⭐⭐⭐⭐ "Consistent Finish" - Tanaka H., Japan
"The PremiumTec surface makes a visible difference in gloss levels. Very satisfied with the finish quality."

8. FAQ - Support for Professionals

Q: Can I use T9115 for stainless steel?

A: T9115 is a dedicated P-class steel grade. For stainless steel, we recommend Tungaloy’s AH630 or AH645 grades for better efficiency.

Q: What is the benefit of the CVD coating?

A: CVD (Chemical Vapor Deposition) allows for a thicker, more heat-resistant coating compared to PVD, making T9115 ideal for continuous high-speed turning.

Q: Is -PS breaker suitable for heavy roughing?

A: No, -PS is a sharp finisher breaker. For heavy roughing, please consider the -TM or -TH chipbreakers from Tungaloy.

Tech Tip: Matching Grade to Speed

The **T9115 grade** is engineered to thrive in the high-temperature zone of CNC turning. When using the **-PS sharp edge**, maintaining a high cutting speed prevents built-up edge and ensures a superior surface finish. **Tungaloy Japan** - Engineering your production advantage.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.