Tungaloy VBMT110302-PS NS9530 Cermet Turning Insert for Mirror Finishing - BEYOND

Tungaloy VBMT110302-PS NS9530 Cermet Turning Insert for Mirror Finishing

$73.56 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy VBMT110302-PS NS9530 Insert

High-Gloss Cermet Finishing | 0.2mm Precision Radius | NS9530 Grade

Which cermet insert provides the best surface finish on steel?

The Tungaloy VBMT110302-PS NS9530 is an elite cermet turning insert specifically engineered for the "super-finishing" phase of CNC machining. Unlike traditional carbide, the NS9530 cermet grade offers superior resistance to oxidation and built-up edge, resulting in a mirror-like surface finish on carbon and alloy steels. With its sharp 0.2mm corner radius and -PS (Positive Sharp) geometry, this 35-degree rhombic insert is the industrial standard for precision profiling where dimensional accuracy and aesthetic quality are non-negotiable. 100% Made in Japan.

NS9530 Cermet Grade

A titanium-based cermet that maintains edge sharpness longer than carbide at high speeds, delivering incredible gloss and preventing chemical wear.

0.2mm Super-Fine Radius

The ultra-small RE0.2 minimizes cutting forces and radial pressure, effectively eliminating vibration on slender parts and thin-wall tubes.

-PS Sharp Geometry

A dedicated finishing chipbreaker that controls micro-chips at very low depths of cut, ensuring a clean profile without surface marring.

Decoding VBMT 110302-PS Nomenclature

V
35° Rhom
B
5° Relief
M
Tolerance
T
Hole/Sinter
11
11mm
03
3.18mm
02
0.2 Rad
-PS
Sharp

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Standard Parameter Metric (ISO) Imperial (ANSI)
Standard Model VBMT110302-PS VBMT 220.5-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.2 mm 0.0078"

Super-Finishing Recommended Parameters

  • Cutting Speed (Vc): 120 - 300 m/min (Highly recommended for high-speed use)
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 0.8 mm

4. Primary Applications

  • High-gloss mirror finishing of alloy steel and carbon steel.
  • Final profiling passes where Ra roughness must be under 0.8µm.
  • Swiss-type CNC machining for medical and watch components.
  • Precision turning where tool pressure must be kept minimal.

5. Equipment Compatibility

Fits all standard ISO VBMT 1103 pockets. Works best with SVJCR/L external profiling holders and SVUCR/L boring bars. Compatible with Citizen, Star, Tsugami, Mazak, and Haas lathes.

6. Tungaloy Finish Selection Guide

Grade Material Application Gloss Result
NS9530 Cermet Precision Steel Finishing Mirror / Ultra-High Gloss
AH725 PVD Carbide General Finish / Stainless Standard Finish
T9125 CVD Carbide High Speed Steel Semi-Finish Industrial Finish

7. Why Buy from Beyond Li?

100% Authentic
Tungaloy Japan Official
Precision Specialists
B2B Technical Support
Global Logistics
Express Door-to-Door

Global Customer Feedback

⭐⭐⭐⭐⭐ "The Surface Gloss is Unreal" - F. Miller, Germany
"Switched from AH725 to NS9530 for our final pass on 1045 steel shafts. The parts look like they've been polished. Incredible cermet grade."

⭐⭐⭐⭐⭐ "Perfect for Precision Work" - H. Sato, Japan
"The 0.2mm radius is essential for our medical components. Very stable at high RPM."

⭐⭐⭐⭐⭐ "Great Chip Control" - Carlos M., Spain
"Usually, finishing breakers struggle at 0.05mm DOC, but the -PS keeps the chips under control. No bird-nesting."

⭐⭐⭐⭐⭐ "Fast Shipping" - D. Thompson, Australia
"Beyond Li provided genuine Tungaloy inserts with full documentation. Arrived in Melbourne in 4 days."

8. FAQ - Support for Machinists

Q: Can I use NS9530 for interrupted cuts?

A: Cermet is more brittle than carbide. We recommend NS9530 for continuous finishing only. Use AH725 for light interrupted cuts.

Q: Does this insert require coolant?

A: Cermet can be used dry or with high-pressure coolant. For mirror finishes, high-speed dry machining often yields excellent results.

Q: Why choose 0.2mm over 0.4mm?

A: 0.2mm is superior for tight corners and reducing radial pressure in slender parts, though it requires slightly more care with feed rates.

Tech Tip: Cermet Performance Optimization

To achieve the **ultimate mirror finish** with **NS9530**, use a high cutting speed (above 200 m/min) and a light feed. The heat generated at high speeds softens the chip, allowing the **cermet edge** to glide through the material. **Tungaloy Japan** - Excellence in Finishing.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.