Tungaloy VBMT110304-PS NS9530 Cermet Turning Insert for Precision Steel Finishing - BEYOND

Tungaloy VBMT110304-PS NS9530 Cermet Turning Insert for Precision Steel Finishing

$73.56 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy VBMT110304-PS NS9530 Insert

High-Gloss Cermet Profiling | 0.4mm Radius | Super-Finishing Specialist

How can I achieve a mirror finish on carbon steel parts?

The Tungaloy VBMT110304-PS NS9530 is the industrial gold standard for achieving high-gloss surface finishes in CNC turning. Utilizing an advanced NS9530 Cermet grade, this insert provides exceptional resistance to built-up edge (BUE) and oxidation, ensuring that your workpiece retains a bright, polished appearance. The 35-degree rhombic geometry is specifically designed for complex profiling, while the -PS (Positive Sharp) chipbreaker enables smooth cutting even at low depths of cut. Whether you are working on automotive components or precision medical devices, this cermet insert delivers unmatched aesthetic and dimensional quality.

Mirror-Surface Technology

The titanium-based cermet substrate offers superior chemical stability, preventing the tool-workpiece "welding" that ruins surface gloss in traditional carbide.

Low Cutting Resistance

Featuring the -PS breaker, this insert reduces radial cutting forces, making it perfect for slender shafts and thin-walled tubes where vibration is a risk.

Excellent Wear Resistance

Engineered for high-speed finishing, NS9530 maintains edge sharpness significantly longer than coated carbide when machining alloy steels.

Decoding VBMT 110304-PS Nomenclature

V
35° Rhom
B
5° Relief
M
Tolerance
T
Hole/Sinter
11
11mm
03
3.18mm
04
0.4 Rad
-PS
Sharp

3. Technical Specifications: ISO (Metric) vs. ANSI (Imperial)

Standard Parameter Metric (ISO) Imperial (ANSI)
Standard Model VBMT110304-PS VBMT 221-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters for Finishing

  • Cutting Speed (Vc): 120 - 320 m/min (Ideally 250 m/min for alloy steel)
  • Feed Rate (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

4. Primary Applications

  • Copy turning and profiling of steel components.
  • Automotive shaft and hydraulic valve finishing.
  • Medical instrument turning requiring Ra < 0.8 surface finish.
  • Final passes on heat-treatable steels and carbon steels.

5. Tool Holder Compatibility

Seamlessly fits ISO VBMT 1103 pockets. Optimized for SVJCR/L external profiling holders and SVUCR/L internal boring bars. Compatible with Citizen, Haas, Mazak, and Mori Seiki lathes.

6. Tungaloy Finishing Grade Selection Guide

Grade Composition Target Application Finish Result
NS9530 Cermet Super-Finishing Steel Mirror / Ultra-Gloss
AH725 PVD Carbide Stainless & Alloy Finishing Standard Fine Finish
GT9530 Coated Cermet High Speed Finishing Bright Gloss

7. Why Buy from Beyond Li?

100% Genuine
Tungaloy Japan Export
Precision Expertise
Technical Support Team
Fast Shipping
B2B Global Express

Industrial Feedback

⭐⭐⭐⭐⭐ "Like a Mirror" - James H., UK
"Switched from coated carbide to NS9530 for our final pass. The surface finish is like a mirror. Client was extremely impressed."

⭐⭐⭐⭐⭐ "Perfect for Swiss-Type" - S. Tanaka, Japan
"Very sharp edges. Perfect for our small Citizen machines when we need high precision on alloy steel shafts."

⭐⭐⭐⭐⭐ "Outstanding Service" - Carlos V., USA
"Beyond Li supplied authentic Tungaloy stock quickly. These cermet inserts held up beautifully at 250m/min."

⭐⭐⭐⭐⭐ "Stable Chip Control" - L. Rossi, Italy
"The -PS breaker is great for shallow finishing. No long chips, just clean, broken chips and a perfect surface."

8. FAQ - Engineering Q&A

Q: Can I use cermet for stainless steel?

A: NS9530 is optimized for carbon and alloy steels. For stainless steel finishing, we recommend the AH725 carbide grade for better edge toughness.

Q: Should I use coolant with cermet?

A: Cermet can be used dry or wet. For the best gloss on steel, dry high-speed machining is often preferred to prevent thermal shock.

Q: Why is the 0.4mm radius better than 0.8mm for finishing?

A: A smaller radius like 0.4mm reduces radial cutting pressure, which prevents vibration and allows for finer profiling details.

Machining Tip: Maximize Cermet Gloss

To achieve the **ultimate surface finish**, ensure your cutting speed (Vc) is high enough to generate heat, which softens the material and allows the **cermet edge** to shear cleanly. Avoid cermet for heavy interrupted cuts as it is more brittle than carbide. **Tungaloy Japan** - Excellence in Precision.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.