Tungaloy VBMT110308-PS NS9530 Cermet Turning Insert for High-Gloss Steel Finishing - BEYOND

Tungaloy VBMT110308-PS NS9530 Cermet Turning Insert for High-Gloss Steel Finishing

$73.56 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

american expressmasterpaypalvisaapple paygoogle payshopify pay
Order in the next [totalHours] hours %M minutes to get it between and
Description

Tungaloy VBMT110308-PS NS9530 Insert

High-Gloss Cermet Finishing | 0.8mm Corner Radius | Mirror Surface Specialist

How can I get a mirror surface finish and stable tool life on steel?

The Tungaloy VBMT110308-PS NS9530 is a high-performance 35-degree rhombic turning insert designed for the final finishing stages where surface integrity is paramount. Featuring the NS9530 Cermet grade, this tool excels in resisting chemical wear and built-up edge, which are the primary causes of dull finishes. The 0.8mm corner radius provides enhanced edge strength and allows for slightly higher feed rates compared to smaller radii, making it a stable choice for continuous finishing. Combined with the -PS (Positive Sharp) chipbreaker, it ensures clean chip evacuation and a polished workpiece appearance on carbon and alloy steels.

Uncoated Cermet Grade

The NS9530 grade utilizes a titanium-based ceramic-metal composite that maintains a sharp cutting edge longer than carbide under high-speed finishing conditions.

-PS Sharp Chipbreaker

Designed with a positive rake angle to minimize cutting resistance, preventing workpiece deformation and ensuring a smooth, vibration-free finish.

Enhanced Edge Strength

The 0.8mm (1/32") radius offers a robust cutting point that resists chipping, allowing for more predictable performance in long finishing cycles.

Decoding VBMT 110308-PS Nomenclature

V
35° Rhom
B
5° Relief
M
Tolerance
T
Hole/Sinter
11
11mm
03
3.18mm
08
0.8 Rad
-PS
Sharp

3. Technical Specifications: ISO vs. ANSI Standards

Key Metric ISO (Metric) ANSI (Imperial)
Standard Model VBMT110308-PS VBMT 222-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.8 mm 1/32"

Expert Recommended Cutting Data

  • Cutting Speed (Vc): 120 - 320 m/min (Ideally 240 m/min)
  • Feed Rate (f): 0.08 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

4. Primary Applications

  • Precision profiling of low-to-medium carbon steel parts.
  • Automotive component finishing (gears, shafts, valves).
  • Boring and turning operations requiring superior surface gloss.
  • Final finishing of alloy steels where thermal stability is needed.

5. Tool Holder Compatibility

Compatible with all standard ISO VBMT 1103 tool pockets. Optimized for use with SVJCR/L external profiling holders and SVUCR/L internal boring bars. Ideal for Haas, Mazak, and Citizen Swiss lathes.

6. Finishing Grade Matrix

Grade Material Ideal Conditions Finish Quality
NS9530 Cermet High Speed / Continuous Mirror Gloss
AH725 PVD Carbide Stainless / Interrupted Smooth Industrial
GT9530 Coated Cermet Ultra High Speed High Brightness

7. Why Source from CNCHome-Beyond?

Genuine Tungaloy
Direct Factory Source
Industrial Expertise
B2B Process Support
Secure Logistics
Global Fast Shipping

What Machinists Are Saying

⭐⭐⭐⭐⭐ "Mirror Finish on 4140" - David K., Germany
"Switched to NS9530 for our final pass on alloy steel shafts. The parts come off looking polished. The 0.8mm radius really helps stability."

⭐⭐⭐⭐⭐ "Excellent Edge Toughness" - Hiroshi M., Japan
"Very reliable for finishing. Even on long runs, the dimensional accuracy is consistent. Great cermet quality."

⭐⭐⭐⭐⭐ "Fast Delivery & Original" - Sam P., Australia
"Verified original Tungaloy parts. Arrived in Sydney faster than local suppliers. Highly recommend Beyond Li."

⭐⭐⭐⭐⭐ "Stable Chip Breaking" - Mateo G., Spain
"The -PS breaker works exactly as described. Even at 0.1mm DOC, the chips are manageable and the surface is perfect."

8. Frequently Asked Questions

Q: Can I use NS9530 for stainless steel finishing?

A: Cermet is generally best for carbon and alloy steels. For stainless steel, we recommend the AH725 carbide grade for better edge toughness.

Q: Why choose a 0.8mm radius instead of 0.4mm?

A: 0.8mm provides a stronger cutting edge and allows for faster feed rates, though it generates more radial pressure. It's ideal for stable machines and long finishing passes.

Q: Does this insert require high-pressure coolant?

A: Cermet performs excellently with dry high-speed machining, but standard coolant is also fine for mirror finishing.

Expert Tip: Optimizing Cermet Life

To achieve the **brightest surface gloss**, ensure your cutting speed (Vc) is above 180 m/min. Cermet thrives on speed; the heat helps the material flow smoothly over the **sharp cermet edge**, preventing micro-chipping. **Tungaloy Japan** - Engineering Your Advantage.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.