Tungaloy VBMT160408-PS T9115 CVD Carbide Turning Insert for Steel Finishing - BEYOND

Tungaloy VBMT160408-PS T9115 CVD Carbide Turning Insert for Steel Finishing

$109.00 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy VBMT160408-PS T9115 Insert

High-Efficiency Steel Finishing | 0.8mm Radius Stability | PremiumTec CVD Coating

What is the best carbide grade for stable high-speed steel turning?

The Tungaloy VBMT160408-PS T9115 is an industrial-grade CVD-coated carbide insert engineered for the high-speed finishing of steels. Utilizing Tungaloy’s signature PremiumTec surface technology, the T9115 grade provides an exceptionally smooth coating layer that resists adhesion and crater wear. The 0.8mm corner radius offers a perfect balance between edge strength and surface finish, allowing for higher feed rates and increased productivity without sacrificing part quality. Combined with the -PS (Positive Sharp) chipbreaker, this insert excels in chip control even at low depths of cut, making it a reliable partner for precision profiling and final passes on automotive and general engineering components.

T9115 PremiumTec Coating

The thick Al2O3 CVD coating provides superior thermal protection, allowing for continuous cutting at high speeds where heat would normally degrade the tool edge.

Enhanced Radius Stability

The 0.8mm (1/32") radius is robust enough to handle slight variations in stock allowance while maintaining high-speed stability and preventing micro-chipping.

-PS Precision Chip Control

Designed with a positive rake angle, the -PS breaker reduces cutting forces and ensures clean chip evacuation, crucial for high-quality surface integrity.

Decoding VBMT 160408-PS Nomenclature

V
35° Rhom
B
5° Relief
M
Tolerance
T
Hole/Sinter
16
16mm Edge
04
4.76mm Thk
08
0.8 Rad
-PS
Sharp

3. Technical Data: ISO (Metric) vs. ANSI (Imperial)

Standard Parameter Metric (ISO) Imperial (ANSI)
Standard Model VBMT160408-PS VBMT 332-PS
Inscribed Circle (IC) 9.525 mm 3/8"
Thickness (S) 4.76 mm 3/16"
Corner Radius (RE) 0.8 mm 1/32"

Recommended Cutting Parameters

  • Cutting Speed (Vc): 150 - 400 m/min (Ideally 280 m/min)
  • Feed Rate (f): 0.08 - 0.25 mm/rev
  • Depth of Cut (ap): 0.3 - 2.0 mm

4. Primary Applications

  • High-speed finishing and semi-finishing of carbon and alloy steels.
  • Profiling operations on medium to large workpieces.
  • Continuous turning where high dimensional accuracy is required.
  • Automotive components and general machinery parts.

5. Tool Compatibility

Compatible with standard ISO VBMT 1604 pockets. Optimized for use with SVJCR/L holders and SVUCR/L boring bars. Fits CNC machinery from Haas, Mazak, Mori Seiki, and Doosan.

6. Tungaloy Steel Turning Grade Selection

Grade Coating Target Process Benefit
T9115 CVD High Speed Finishing Superior Wear Resistance
T9125 CVD General Purpose Balanced Performance
NS9530 Uncoated Mirror Finishing Excellent Surface Gloss

7. Why Source from CNCHome-Beyond?

Genuine Tungaloy
Direct Factory Source
Expert B2B Support
Technical Machining Advice
Secure Shipping
Verified Global Delivery

Professional Feedback

⭐⭐⭐⭐⭐ "Great Stability" - Mark T., Canada
"The 0.8mm radius is very stable for our profiling work. Tool life on T9115 is impressive even at high RPMs."

⭐⭐⭐⭐⭐ "Clean Chips" - E. Berg, Sweden
"Chip control is excellent with the -PS breaker. No bird-nesting on our final passes."

⭐⭐⭐⭐⭐ "Authentic Quality" - R. Singh, India
"Beyond Li delivered original Tungaloy stock quickly. Consistent results across every insert in the box."

⭐⭐⭐⭐⭐ "Fast Delivery" - Carlos M., Mexico
"Fastest shipping I've had for CNC tools. The T9115 grade works perfectly on S45C steel."

⭐⭐⭐⭐⭐ "Reliable for Production" - Hiroshi K., Japan
"Consistent dimensional control. This 160408 model is very reliable for high-volume finishing."

8. FAQ - Engineering Support

Q: Is T9115 good for interrupted cuts?

A: T9115 is designed for high-speed continuous finishing. For heavy interrupted cuts, T9125 or AH series are typically more stable.

Q: Can I use this for stainless steel?

A: While it can cut stainless, it is optimized for steel (P). For stainless steel (M), we recommend Tungaloy AH600 series grades.

Q: Why choose the 0.8mm radius over 0.4mm?

A: 0.8mm offers higher edge strength and supports faster feed rates, making it more efficient for stable machine setups.

Machinist Tip: Maximizing T9115 Efficiency

To get the best out of the **T9115 grade**, ensure your cutting speed is above 200 m/min. The **PremiumTec** coating thrives on speed; the thermal barrier it creates keeps the carbide substrate tough and protected. **Tungaloy Japan** - Excellence in Engineering.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.