Tungaloy VCMT110302-PS NS9530 Cermet Turning Insert for Mirror Finish Steel - BEYOND

Tungaloy VCMT110302-PS NS9530 Cermet Turning Insert for Mirror Finish Steel

$68.97 USD

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Description

Tungaloy VCMT110302-PS NS9530 Insert

Super-Mirror Steel Finishing | NS9530 Cermet Technology | Precision Profiling

How do I get a mirror-like finish on CNC steel parts?

The Tungaloy VCMT110302-PS NS9530 is the definitive choice for machinists requiring aesthetic perfection. Utilizing the NS9530 cermet grade, this insert offers incredible resistance to built-up edge (BUE) due to its low chemical affinity for steel. The 35-degree rhombic geometry provides maximum clearance for intricate copying and internal profiling. Combined with a sharp 0.2mm corner radius and the -PS (Positive Sharp) chipbreaker, this insert excels at high-speed finishing where dimensional accuracy and a high-gloss surface are non-negotiable.

NS9530 Mirror Cermet

A titanium-based grade that maintains a sharp cutting edge longer than carbide, specifically designed for high-gloss finishing of carbon and alloy steels.

-PS Precision Breaker

The high-rake sharp edge reduces cutting resistance and prevents workpiece vibration, ensuring tight tolerances on slender or small parts.

0.2mm Radius Detail

The ultra-fine radius allows for sharp internal corners and intricate profiling details that larger radius inserts cannot achieve.

Decoding VCMT 110302-PS Nomenclature

V
35° Rhom
C
7° Relief
M
Tolerance
T
Hole/Sinter
11
11mm Side
03
3.18mm Thk
02
0.2 Rad
-PS
Sharp

3. Technical Data: ISO vs. ANSI Standards

Standard Parameter ISO (Metric) ANSI (Imperial)
Standard Model VCMT110302-PS VCMT 220.5-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.2 mm 0.008"

Recommended Cutting Parameters (Super Finishing)

  • Cutting Speed (Vc): 100 - 300 m/min (Standard: 200 m/min)
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 0.8 mm

4. Primary Applications

  • Mirror-finish profiling of carbon and alloy steel parts.
  • Final finishing on automotive shafts and precision pins.
  • Boring operations requiring high surface Ra and gloss.
  • Intricate copying work on Swiss-type lathe components.

5. Tool Compatibility

Designed for standard ISO VCMT 1103 pockets. Fits SVJCR/L profiling holders and SVUCR/L boring bars. Direct fit for Citizen, Star, Haas, and Doosan CNC machinery.

6. Tungaloy Finishing Grade Comparison

Grade Material Gloss Level Benefit
NS9530 Cermet Super Mirror BUE Resistance
AH725 PVD Carbide Standard Finish Versatile Toughness
GT9530 Coated Cermet High Gloss Higher Wear Resistance

7. Why Choose Beyond Li?

100% Genuine
Tungaloy Japan Official Grade
Technical B2B Support
Process Optimization
Express Logistics
Global Secure Shipping

Feedback from the Shop Floor

⭐⭐⭐⭐⭐ "Stunning Finish" - K. Wagner, Germany
"The NS9530 grade gives our steel shafts a mirror finish without secondary polishing. Truly impressive."

⭐⭐⭐⭐⭐ "Perfect for Small Parts" - J. Rossi, Italy
"Using these for 0.2mm profiling on alloy parts. The -PS breaker keeps the chips under control and the part cool."

⭐⭐⭐⭐⭐ "Original Quality" - Mike S., USA
"Authentic Tungaloy from Beyond Li. They stay sharp much longer than any carbide on high-speed finishing."

⭐⭐⭐⭐⭐ "No Built-Up Edge" - S. Tanaka, Japan
"This cermet grade is perfect for steel finishing. No chip welding even during dry machining."

⭐⭐⭐⭐⭐ "Fast Delivery" - L. Kowalski, Poland
"Exceptional service and product. The surface gloss on our S45C components is perfect."

8. FAQ - Engineering Support

Q: Why choose Cermet over Carbide for finishing?

A: Cermet has lower chemical affinity with steel, preventing the chip from welding to the tip. This results in much higher surface gloss and better dimensional accuracy over time.

Q: Can I use this for stainless steel?

A: While it can cut some stainless, cermet is primarily designed for carbon and alloy steels. For stainless steel finishing, PVD carbide like AH725 is generally recommended.

Q: Should I use coolant with NS9530?

A: Cermet performs excellently dry at high speeds. If using coolant, ensure it is high-pressure and consistent to avoid thermal cracking of the edge.

Expert Tip: Solving Vibration

If you face chatter on thin steel workpieces, the **VCMT110302-PS** is the solution. Its sharp geometry and **0.2mm radius** reduce the cutting pressure, allowing you to achieve a **mirror gloss** even on slender profiles. **Tungaloy Japan** - Excellence in Finishing.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.