Tungaloy VCMT110302-PS NS9530 Cermet Turning Insert for Mirror Finish Steel - BEYOND

Tungaloy VCMT110302-PS NS9530 Cermet Turning Insert for Mirror Finish Steel

$68.97 USD

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Description

Tungaloy VCMT110302-PS NS9530 Insert

Super-Mirror Steel Finishing | NS9530 Cermet Technology | Precision Profiling

How do I get a mirror-like finish on CNC steel parts?

The Tungaloy VCMT110302-PS NS9530 is the definitive choice for machinists requiring aesthetic perfection. Utilizing the NS9530 cermet grade, this insert offers incredible resistance to built-up edge (BUE) due to its low chemical affinity for steel. The 35-degree rhombic geometry provides maximum clearance for intricate copying and internal profiling. Combined with a sharp 0.2mm corner radius and the -PS (Positive Sharp) chipbreaker, this insert excels at high-speed finishing where dimensional accuracy and a high-gloss surface are non-negotiable.

NS9530 Mirror Cermet

A titanium-based grade that maintains a sharp cutting edge longer than carbide, specifically designed for high-gloss finishing of carbon and alloy steels.

-PS Precision Breaker

The high-rake sharp edge reduces cutting resistance and prevents workpiece vibration, ensuring tight tolerances on slender or small parts.

0.2mm Radius Detail

The ultra-fine radius allows for sharp internal corners and intricate profiling details that larger radius inserts cannot achieve.

Decoding VCMT 110302-PS Nomenclature

V
35° Rhom
C
7° Relief
M
Tolerance
T
Hole/Sinter
11
11mm Side
03
3.18mm Thk
02
0.2 Rad
-PS
Sharp

3. Technical Data: ISO vs. ANSI Standards

Standard Parameter ISO (Metric) ANSI (Imperial)
Standard Model VCMT110302-PS VCMT 220.5-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 3.18 mm 1/8"
Corner Radius (RE) 0.2 mm 0.008"

Recommended Cutting Parameters (Super Finishing)

  • Cutting Speed (Vc): 100 - 300 m/min (Standard: 200 m/min)
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 0.8 mm

4. Primary Applications

  • Mirror-finish profiling of carbon and alloy steel parts.
  • Final finishing on automotive shafts and precision pins.
  • Boring operations requiring high surface Ra and gloss.
  • Intricate copying work on Swiss-type lathe components.

5. Tool Compatibility

Designed for standard ISO VCMT 1103 pockets. Fits SVJCR/L profiling holders and SVUCR/L boring bars. Direct fit for Citizen, Star, Haas, and Doosan CNC machinery.

6. Tungaloy Finishing Grade Comparison

Grade Material Gloss Level Benefit
NS9530 Cermet Super Mirror BUE Resistance
AH725 PVD Carbide Standard Finish Versatile Toughness
GT9530 Coated Cermet High Gloss Higher Wear Resistance

7. Why Choose Beyond Li?

100% Genuine
Tungaloy Japan Official Grade
Technical B2B Support
Process Optimization
Express Logistics
Global Secure Shipping

Feedback from the Shop Floor

⭐⭐⭐⭐⭐ "Stunning Finish" - K. Wagner, Germany
"The NS9530 grade gives our steel shafts a mirror finish without secondary polishing. Truly impressive."

⭐⭐⭐⭐⭐ "Perfect for Small Parts" - J. Rossi, Italy
"Using these for 0.2mm profiling on alloy parts. The -PS breaker keeps the chips under control and the part cool."

⭐⭐⭐⭐⭐ "Original Quality" - Mike S., USA
"Authentic Tungaloy from Beyond Li. They stay sharp much longer than any carbide on high-speed finishing."

⭐⭐⭐⭐⭐ "No Built-Up Edge" - S. Tanaka, Japan
"This cermet grade is perfect for steel finishing. No chip welding even during dry machining."

⭐⭐⭐⭐⭐ "Fast Delivery" - L. Kowalski, Poland
"Exceptional service and product. The surface gloss on our S45C components is perfect."

8. FAQ - Engineering Support

Q: Why choose Cermet over Carbide for finishing?

A: Cermet has lower chemical affinity with steel, preventing the chip from welding to the tip. This results in much higher surface gloss and better dimensional accuracy over time.

Q: Can I use this for stainless steel?

A: While it can cut some stainless, cermet is primarily designed for carbon and alloy steels. For stainless steel finishing, PVD carbide like AH725 is generally recommended.

Q: Should I use coolant with NS9530?

A: Cermet performs excellently dry at high speeds. If using coolant, ensure it is high-pressure and consistent to avoid thermal cracking of the edge.

Expert Tip: Solving Vibration

If you face chatter on thin steel workpieces, the **VCMT110302-PS** is the solution. Its sharp geometry and **0.2mm radius** reduce the cutting pressure, allowing you to achieve a **mirror gloss** even on slender profiles. **Tungaloy Japan** - Excellence in Finishing.

© Technical Content by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.