Tungaloy VCMT160404-PS T9115 CVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy VCMT160404-PS T9115 CVD Coated Carbide Turning Insert for Steel

$89.46 USD

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Description

Tungaloy VCMT160404-PS T9115 Turning Insert

High-Speed Steel Machining | Premium CVD Coating | -PS Finishing Chipbreaker

Which insert is best for high-speed finish turning of carbon steel?

The Tungaloy VCMT160404-PS T9115 is a professional-grade 35° rhombic insert designed for high-productivity steel turning. The T9115 grade features a specialized CVD coating with high wear resistance, making it the industry leader for high-speed continuous cutting. Equipped with the -PS (Positive Sharp) chipbreaker, this insert excels at managing light depths of cut, providing exceptional chip control and a superior surface finish on a wide range of steel workpieces.

VCMT 160404-PS Technical Breakdown

V
35° Shape
C
7° Relief
M
Tolerance
T
Hole/Sinter
16
16mm Edge
04
4.76mm Thk
04
0.4 Radius
-PS
Finishing

T9115 CVD Grade

Designed for high-speed steel turning. The thick Al2O3 coating layer provides extreme heat resistance and prevents crater wear during high-productivity runs.

-PS Chip Control

Optimized for light-duty finishing. The positive rake angle lowers cutting forces, reducing vibration and ensuring a mirror-like Ra surface finish.

Premium Durability

The specialized PremiumTec surface technology smoothens the coating, reducing chip friction and increasing tool life by up to 30% compared to standard grades.

Technical Specifications: ISO vs. ANSI

Feature ISO (Metric) ANSI (Imperial)
Inscribed Circle (I.C.) 9.525 mm 3/8"
Thickness 4.76 mm 3/16"
Corner Radius 0.4 mm 0.016"

Recommended Cutting Parameters (Steel)

Cutting Speed (Vc) 120 - 450 m/min
Feed Rate (f) 0.05 - 0.25 mm/rev
Depth of Cut (ap) 0.3 - 2.0 mm

Required Tool Holders

Compatible with SVJCR / SVUCR / SVQCR holders

Click Here to Browse Compatible 16mm Insert Holders

Industrial Applications

  • Continuous high-speed turning of alloy and carbon steels.
  • Finishing operations requiring strict Ra tolerances.
  • High-volume production of automotive and engine parts.
  • Precise machining of shafts and transmission components.

Why Choose Us?

  • 100% Genuine Tungaloy OEM Stock.
  • Expert Technical Support for CNC Optimization.
  • B2B Wholesale Pricing & Reliable Delivery.

Tungaloy Steel Grade Comparison

Grade Application Coating Type
T9115 High Speed / Continuous CVD PremiumTec
T9125 General Purpose / Interrupted CVD PremiumTec

Global Machinist Reviews

⭐⭐⭐⭐⭐ "Extreme Speed" - Mark R., USA
"Ran these at 350m/min on alloy steel. The T9115 grade holds up remarkably well against heat."

⭐⭐⭐⭐ "Great Finish" - Hans S., Germany
"The -PS breaker is very reliable for finishing. Clean chips and no bird nesting."

⭐⭐⭐⭐⭐ "Stable Quality" - Y. Tanaka, Japan
"Consistent tool life across every box. Perfect for our automated production lines."

⭐⭐⭐⭐⭐ "B2B Choice" - Matteo V., Italy
"We switched to these for all our finishing tasks. Lower costs due to increased tool life."

Technical FAQ

Q: Is T9115 suitable for interrupted cuts?

A: T9115 is optimized for continuous cutting at high speeds. For heavy interrupted cuts, T9125 is generally recommended for its higher toughness.

Q: Can this be used on Stainless Steel?

A: While it can cut some stainless, it is a steel-specific grade (P-Group). We recommend Tungaloy AH600/AH700 series for stainless steel applications.

Q: What is PremiumTec technology?

A: It is a special surface treatment after CVD coating that smoothens the insert surface, reducing friction and preventing chip welding.

Machinist Tip: Grade Selection

For the best Ra surface finish, push the **T9115** to the higher end of its speed range. High speed reduces the risk of built-up edge, which is the enemy of a mirror finish. **BEYOND CNC** - Your Source for Industrial Efficiency.

© Technical Content by Beyond Li - Global CNC Authority

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.