Tungaloy WBGT030104L-W08 GH110 Turning Insert | Precision Micro Boring & Finishing - BEYOND

Tungaloy WBGT030104L-W08 GH110 Turning Insert | Precision Micro Boring & Finishing

$113.01 USD

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Description

Tungaloy WBGT030104L-W08 GH110 Precision Insert

High-Precision Micro Boring | Superior PVD GH110 Wear Resistance

"Which insert provides the best chip control for small-diameter internal boring in steel?"

The Tungaloy WBGT030104L-W08 GH110 is a high-precision solution engineered for intricate internal turning and micro-boring operations. Utilizing Tungaloy’s specialized GH110 PVD-coated grade, this insert offers extreme hardness and edge sharpness, making it ideal for maintaining tight tolerances in steel and cast iron. The -W08 chipbreaker is designed with a positive rake angle to minimize cutting forces and ensure excellent chip evacuation in confined spaces. With its 0.4mm (R1) radius, it strikes a perfect balance between surface finish quality and cutting edge strength for finishing cycles.

Decoding WBGT030104L-W08 Geometry

W
80° Trigonal
B
5° Clearance
G
Tolerance
T
Countersink
03
3.8mm Length
01
1.58mm Thk
04
0.4mm Rad
L
Left Hand

GH110 High-Hardness Grade

The GH110 PVD grade is characterized by its high Al-Ti-N content, providing superior hardness and resistance to flank wear and built-up edge.

W08 Precision Breaker

Optimized for light depths of cut. Its sharp geometry prevents "long-chip" issues common in small boring operations, ensuring automated process stability.

80° Trigonal Strength

The 80° shape provides greater structural integrity than 35° or 55° inserts, allowing for stable boring even with slight interruptions.

Metric & Imperial Technical Standards

ISO Metric ANSI Imperial I.C. (Inches) Thickness
WBGT030104L-W08 WBGT1.20.81L-W08 5/32" 1.58 mm (1/16")

Suggested Machining Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (f)
Low Carbon/Alloy Steel 60 - 150 m/min 0.03 - 0.12 mm/rev
Cast Iron (Grey/Ductile) 40 - 120 m/min 0.05 - 0.15 mm/rev

Matched Tooling

Compatible with S-SWBGL/R Boring Bars & Swiss-type Holders

View Precision Micro Boring Holders

Typical Applications

  • Precision internal finishing of small bore diameters.
  • Automotive injector component machining.
  • Medical device precision turning.
  • Hydraulic valve seat profiling in cast iron.

Equipment Compatibility

Ideal for Swiss-type lathes (Citizen, Star, Tsugami) and precision CNC turning centers. Works exceptionally well in boring bars with diameters from 5mm to 10mm.

Tungaloy Micro-Grade Overview

Grade Process Type Performance Focus
GH110 PVD Carbide Max hardness for steel/iron finishing.
SH730 PVD Carbide Best for Stainless/Titanium alloys.
NS9530 Cermet Mirror-like surface finish in steel.

Why Partner with BEYOND CNC?

100% Original
Genuine Tungaloy Supply
Global Logistics
Reliable B2B Export
Technical Support
CNC Expertise at Hand

User Testimonials

⭐⭐⭐⭐⭐ "Perfect for Swiss Lathes" - Markus F., Germany
"The WBGT030104L in GH110 grade is excellent for our small bore work. The edge stays sharp significantly longer than competitors."

⭐⭐⭐⭐⭐ "No more chip tangles" - Robert T., USA
"The -W08 chipbreaker works magic. We used to have bird nesting in our boring cycles, but this breaks the chips into perfect small 6s."

⭐⭐⭐⭐ "Stable on Cast Iron" - Luciano V., Italy
"Very hard grade that handles the abrasiveness of ductile iron well. Surface finish remains Ra 0.8 throughout the batch."

Technical FAQ

Q: What is the benefit of the 'L' (Left) version?

A: The Left-hand geometry is often required for specific boring bars or for back-turning operations on Swiss-type lathes to direct forces toward the spindle.

Q: Can this be used for aluminum?

A: While GH110 is hard, the coating can cause material welding in aluminum. For non-ferrous alloys, an uncoated polished grade like TH10 is recommended.

Industrial Tip: Boring Bar Rigidity

When using the **WBGT030104L**, minimize overhang on your boring bar. For L/D ratios over 3x, use carbide-shank boring bars to fully utilize the precision of the GH110 grade. **BEYOND CNC** - Driving Your Precision.

© Technical Document Authored by Beyond Li - CNC Tooling Technical Director

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.