Tungaloy WNMG060408-TM T9115 Turning Insert | CVD Coated Carbide for Steel - BEYOND

Tungaloy WNMG060408-TM T9115 Turning Insert | CVD Coated Carbide for Steel

$78.53 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy WNMG060408-TM T9115 Turning Insert

High-Efficiency Steel Machining | Premium CVD Coated T9115 Grade

"Which turning insert is best for stable, medium-duty cutting in alloy steels?"

The Tungaloy WNMG060408-TM T9115 is a high-performance, double-sided 80° trigon turning insert engineered for general-purpose machining of Steel (P-Class) and Cast Iron (K-Class). The TM chipbreaker is specifically designed for medium cutting ranges, providing excellent chip evacuation and reducing cutting forces. Paired with the T9115 CVD grade, which features a thick alumina layer for superior heat resistance, this insert excels in high-speed continuous cutting and light interrupted applications. Whether you are facing or longitudinal turning, the WNMG060408-TM ensures dimensional consistency and an exceptional surface finish.

ISO Code Breakdown

W
Trigon 80°
N
0° Relief
M
Tolerance
G
Double-Sided
06
6.35mm IC
04
4.76mm Thk
08
0.8mm Rad
TM
Medium Cut

T9115 CVD Technology

Features a multi-layered CVD coating that provides extreme resistance to crater wear and plastic deformation at high cutting temperatures.

TM Medium Chipbreaker

Optimized geometry for steel turning. Effectively controls chips in medium depths of cut, preventing bird-nesting and tool damage.

6 Cutting Edges

The trigon WNMG shape provides 6 usable cutting edges per insert, offering significantly better value than 4-edged rhombic inserts.

Technical Data & Metric/Imperial Specs

Feature Metric Value Imperial Value
Inscribed Circle (IC) 9.525 mm 3/8"
Thickness (S) 4.76 mm 3/16"
Corner Radius (RE) 0.8 mm 1/32"

Recommended Cutting Parameters

Workpiece Material Speed (Vc m/min) Feed (f mm/rev)
Carbon Steel (P10-P25) 150 - 350 0.15 - 0.45
Alloy Steel (P25-P35) 120 - 280 0.15 - 0.40

Associated Tool Holders

Compatible with Tungaloy PWLNR/L or MWLNR/L Series External Holders

Browse Compatible Turning Holders

Primary Applications

  • General turning on automotive steel shafts.
  • Facing and external turning of carbon steel bars.
  • High-efficiency machining in mass production lines.
  • Stable cutting in low-to-medium carbon alloy steels.

Material Matrix

Optimized for P-Class (Steel) and K-Class (Cast Iron). Excellent heat dissipation makes it ideal for continuous high-speed turning cycles.

Partnering with BEYOND

Certified Authentic
100% Genuine Tungaloy Stock
Technical Edge
Expert Advice on Chip Control
Global Hub
Strategic HK Export Logistics

Global Industry Feedback

⭐⭐⭐⭐⭐ "Great Life in 1045 Steel" - Robert S., USA
"The T9115 grade is a beast. We ran these at 250 m/min in 1045 steel and the wear pattern was incredibly consistent."

⭐⭐⭐⭐⭐ "Superior Chip Control" - Dieter K., Germany
"TM chipbreaker is perfect for our medium turning. No more stringy chips wrapping around the spindle."

⭐⭐⭐⭐ "Very Efficient" - Lorenzo M., Italy
"Six cutting edges mean much lower cost per part. Highly recommended for any steel turning shop."

Technical FAQ

Q: Is T9115 better than T9215?

A: T9115 is a classic, highly stable grade. While T9215 offers even higher speed capability, T9115 is often preferred for its balanced toughness in general applications.

Q: What is the maximum depth of cut (ap) for the TM chipbreaker?

A: For the WNMG060408, the recommended ap range is 1.0mm to 3.5mm for optimal chip breaking.

Pro Machining Tip: Speed vs. Wear

The **T9115** CVD coating is heat-activated. If you see built-up edge (BUE) at low speeds, increase the cutting speed. This grade thrives when it's working hard! **BEYOND CNC** - Quality Tools, Expert Solutions.

© Authored by Beyond Li - CNC Technical Director

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.