Tungaloy WNMG080404-37 NS9530 Cermet Turning Insert for Steel Finishing - BEYOND

Tungaloy WNMG080404-37 NS9530 Cermet Turning Insert for Steel Finishing

$47.32 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy WNMG080404-37 NS9530 Turning Insert

High-Speed Precision Cermet for Mirror-Like Steel Finishing

Product Overview

"Which insert is best for achieving a high-quality surface finish in steel at high cutting speeds without the cost of coating?"

The Tungaloy WNMG080404-37 NS9530 is the definitive choice for finishing operations. Featuring the NS9530 Cermet grade, this insert offers exceptional resistance to oxidation and built-up edge (BUE), ensuring consistent dimensional accuracy. The -37 Chipbreaker is specifically engineered for light-to-medium cutting, providing excellent chip control at shallow depths of cut, which is critical for preventing workpiece scratching.

ISO Model Breakdown: WNMG 08 04 04 - 37
W
Trigon 80°
N
0° Relief
M
Tolerance
G
Chip Groove
08
8.7mm Edge
04
4.76mm Thk
04
0.4mm Rad
37
Finishing

Core Performance Advantages

  • NS9530 Cermet Grade: High fracture toughness and wear resistance optimized for P05-P20 steel turning.
  • Exceptional Surface Finish: Cermet’s low affinity for steel prevents workpiece welding, resulting in a mirror-like finish.
  • -37 Geometry: A stable chipbreaker design that prevents chip bird-nesting in light-duty finishing.
  • Dimensional Stability: Low thermal expansion ensures precision during long production runs.

Technical Specifications

Attribute Metric (ISO) Imperial (ANSI)
Model Number WNMG080404-37 WNMG431-37
Cutting Speed (Vc) 150 - 300 m/min 490 - 980 sfm
Feed Rate (f) 0.1 - 0.3 mm/rev .004 - .012 ipr
Depth of Cut (ap) 0.5 - 2.5 mm .020 - .098 inch
Compatible Tool Holders: Optimized for use with MWLNR/L, DWLNR/L, or WWLNR/L series holders.
Browse WNMG Tool Holders →

Typical Applications

  • Automotive component finishing.
  • Bearing steel precision turning.
  • Carbon and Alloy Steel (P05-P20 range).
  • Mass production where surface gloss is mandatory.

Equipment Compatibility

Standard ISO Trigon geometry fits all major CNC brand tool blocks including Mazak, Haas, Okuma, DMG Mori, and Doosan.

Tungaloy Grade Comparison

Grade Type Focus
NS9530 Cermet Surface Quality / Precision
T9125 CVD Carbide High Wear Resistance / Speed
AH725 PVD Carbide Versatility / Toughness

Why Choose Our Tungaloy Solution?

We provide authentic, factory-sealed Tungaloy inserts with technical support to optimize your cycle times and part quality.

★★★★★
USA: "Surface Ra was 0.8 with no secondary polishing needed. Brilliant."
★★★★★
Japan: "NS9530 is very stable. Excellent for our small batch precision parts."
★★★★☆
Germany: "Great chip control on finishing cuts. Fast delivery."
★★★★★
Italy: "Superior tool life compared to standard carbide in light cuts."

Frequently Asked Questions

Q: Why use Cermet over Carbide for finishing?
A: Cermet (Ceramic + Metal) has lower chemical affinity for steel, which prevents built-up edge and produces a significantly smoother surface finish.

Q: Can I use this for interrupted cuts?
A: Cermet is more brittle than carbide. For light interruptions, it is fine, but for heavy interruptions, we recommend T9200 series carbide.

Pro Machining Tip: To maximize the benefits of the NS9530 grade, increase cutting speed (Vc) rather than feed rate to improve surface brightness.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.