Tungaloy WNMG080404-TM T9135 Turning Insert - High-Speed Carbide for Steel - BEYOND

Tungaloy WNMG080404-TM T9135 Turning Insert - High-Speed Carbide for Steel

$80.30 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

WNMG080404-TM T9135

Authentic Tungaloy High-Performance Turning Inserts

Product Overview

"Which insert grade provides the best balance of wear resistance and toughness for high-speed steel turning?"

The Tungaloy WNMG080404-TM T9135 is the definitive answer for CNC professionals. Designed for the P10-P35 material range, this insert features the T9135 grade—a CVD-coated carbide that utilizes PremiumTec surface technology to prevent chip welding. The TM chipbreaker is specifically engineered for medium-range cutting depths, providing exceptional chip evacuation even in varying feed conditions.

Key Features

  • Enhanced Tool Life: Advanced CVD coating resists crater wear and plastic deformation at high temperatures.
  • TM Geometry: Optimized for medium cutting (turning/facing) with stable chip control.
  • 6 Cutting Edges: The 80° Trigon shape provides maximum economic efficiency per insert.
  • High Velocity: Suitable for modern CNC lathes requiring high surface speeds in carbon and alloy steels.
ISO Model Breakdown: WNMG 08 04 04 - TM
W
Trigon 80° Shape
N
0° Clearance Angle
M
Class M Tolerance
G
Double Sided
08
8.7mm Cutting Edge
04
4.76mm Thickness
04
0.4mm Radius
TM
Medium Chipbreaker

Technical Specifications

Parameter Metric (ISO) Imperial (ANSI)
Model Code WNMG080404-TM WNMG431-TM
Cutting Depth (ap) 1.0 – 4.0 mm 0.039 – 0.157 inch
Feed Rate (f) 0.15 – 0.45 mm/rev 0.006 – 0.018 ipr

Recommended Tool Holders

This insert is compatible with standard MWLNR/L or DWLNR/L style holders.
👉 View Compatible Tool Holders Here

Ideal Applications

  • Carbon Steels (S45C, 1045)
  • Alloy Steels (SCM440, 4140)
  • Die Steels
  • Automotive & Aerospace components

Compatibility

Compatible with all major CNC brands including Mazak, Haas, Okuma, and Fanuc systems using standard ISO turning tool blocks.

Grade Comparison

Tungaloy Grade Main Characteristic Cutting Condition
T9115 Extreme Wear Resistance Continuous High Speed
T9135 General Purpose Versatility Medium Speed / Light Interruption

Why Choose Our Tungaloy Solutions?

We specialize in precision tooling. By choosing our T9135 series, you gain access to factory-fresh inserts that reduce machine downtime and improve surface finish quality across every batch.

Verified Customer Reviews

★★★★★

"Excellent life on 4140 pre-hardened steel. The TM chipbreaker broke the chips perfectly at 0.25mm/rev."

Mark S., USA
★★★★★

"Reliable performance for our batch production. Fast shipping to Europe."

Hans W., Germany
★★★★☆

"Good versatile grade. We use it for almost all our steel turning jobs now."

Alessandro P., Italy
★★★★★

"Exactly what we needed for our Okuma lathe. Original Tungaloy quality."

Kenji T., Japan

Frequently Asked Questions

Q: Is T9135 better than T9125?

A: T9135 offers slightly higher toughness, making it better for light interruptions or less stable setups, whereas T9125 prioritizes higher wear resistance for continuous cuts.

Q: Can I use this for stainless steel?

A: It can perform light work in 400-series stainless, but for 304/316, we recommend Tungaloy's AH600 series grades.

Q: What is the benefit of the TM chipbreaker?

A: The TM geometry is designed for medium cutting, balancing chip control with low cutting forces to prevent vibration.

Material Tip: To maximize tool life in alloy steel, maintain a surface speed (Vc) between 180-280 m/min when using T9135.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.