XPMT110412R-DJ AH725 (10pcs) - BEYOND

Tungaloy XPMT110412R-DJ AH725 Indexable Drilling Insert | TAC Drill Series

$119.28 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description
Tungaloy TAC Drill AH725 Grade DJ Chipbreaker XPMT Series

Tungaloy XPMT110412R-DJ AH725 Carbide Drilling Insert – Optimized for Steel & Stainless Performance

Enhanced PVD coated carbide insert for high-precision drilling. Combining the robust AH725 grade with the specialized DJ chipbreaker for superior evacuation in deep-hole applications.

Product Overview

"Which indexable insert provides the most stable chip control and tool life when drilling alloy steels and stainless components?"

The Tungaloy XPMT110412R-DJ AH725 is specifically engineered for the outer pocket of indexable drills. The DJ (Drilling Joint) chipbreaker features a unique rake angle and groove design that forces chips to break into short, manageable curls, preventing "chip clogging" even in ductile materials. Coupled with the AH725 PVD Grade—a high-AlTiN coating on a tough carbide substrate—this insert excels in resisting thermal shock and edge chipping, making it a "first-choice" grade for steel (P) and stainless (M) drilling operations.

XPMT110412R-DJ AH725 Tungaloy indexable drill insert XPMT 11 04 12 DJ chipbreaker AH725 carbide grade TAC Drill outer insert PVD coated carbide high-precision drilling

Model Code Decoder – XPMT110412R-DJ

XInsert Shape
6-degree Parallelogram
PClearance Angle
11° (Positive)
MTolerance
Standard Class
TFixing Method
Screw Lock
11Edge Length
11.0 mm
04Thickness
4.76 mm
12Corner Radius
1.2 mm
DJChipbreaker
Drilling Joint

Key Features

🔷 AH725 Premium GradeHigh AlTiN PVD coating provides exceptional hardness and heat resistance. Ideal for medium to high cutting speeds.
🔷 DJ Specialized GeometrySpecifically designed to manage chips in indexable drills. Minimizes friction and reduces spindle torque during high-feed operations.
🔷 Impact ResistanceSubstrate balance allows for excellent resistance to mechanical shock, perfect for cross-hole drilling and interrupted surfaces.
🔷 High Accuracy SeatingPrecision ground for the XPMT series pocket, ensuring minimal run-out and consistent hole diameter.

Technical Specifications

Dimensions: Metric vs. Imperial

Parameter Metric (ISO) Imperial (ANSI)
Model Code XPMT110412R-DJ XPMT 3.5(1.5)3-DJ
Edge Length (L) 11.0 mm 0.433 in
Thickness (S) 4.76 mm 0.187 in
Corner Radius (r) 1.2 mm 0.047 in
Hole Diameter (d1) 4.4 mm 0.173 in

Recommended Cutting Parameters

Workpiece Material Vc (m/min) fn (mm/rev)
Low Carbon Steel (P) 120 - 220 0.08 - 0.18
Alloy Steel (P) 100 - 180 0.07 - 0.15
Stainless Steel (M) 80 - 150 0.06 - 0.12
Cast Iron (K) 120 - 200 0.10 - 0.20

🔧 Compatible Tungaloy Drill Bodies (TDX Series)

TDX230... TDX260...
Standard 2D/3D/4D/5D Drill Bodies
TID Series
High-speed Drilling Solutions

Applications

Automotive IndustryDrilling of engine components and drivetrain parts with high repeatability.
Mold & DiePrecision hole making in pre-hardened steels and bolsters.
General MachiningVersatile performance for diverse batch production runs in steel and stainless.

Why Choose Us

Authentic Tungaloy100% genuine Japanese manufactured products.
Expert SupportTechnical advice for parameter optimization.
Global LogisticsFast shipping to over 50 countries.

Customer Feedback

★★★★★
Hans M. (Germany)

"Outstanding chip control on 304 Stainless. The DJ breaker really makes a difference in preventing nesting."

★★★★★
Kenji S. (Japan)

"Stable tool life. AH725 grade is our go-to for varied steel drilling operations."

★★★★☆
David L. (USA)

"Perfect fit for our TDX drills. Good performance at 150 m/min."

Frequently Asked Questions

Q1: Can XPMT110412R-DJ be used for both inner and outer drill pockets?
For most Tungaloy TDX bodies, XPMT inserts are typically used in the outer pocket to define the hole diameter, but check your specific drill body manual for pocket compatibility.
Q2: Is AH725 suitable for high-temp alloys?
While AH725 is versatile, for high-temperature Superalloys (S), Tungaloy's AH120 or AH140 grades might provide better specialized performance.

💡 Grade Tip: AH725 vs. AH120

Choose AH725 for a balance of toughness and speed in Steel and Stainless. If you are experiencing excessive heat wear in heavy roughing, consider moving to the AH120 grade for higher thermal stability.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.