Tungaloy YNMG160404-ZF T9125 Carbide Turning Insert – PVD Coated for Steel Semi-Finishing

$101.08 USD

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Description
YNMG ISO T9125 CVD Grade ZF Chipbreaker Tungaloy

Tungaloy YNMG160404-ZF T9125 Carbide Turning Insert – High-Precision Steel Finishing & Profiling

Engineered for high-quality surface finish. The T9125 CVD grade provides superior wear resistance for steel turning, while the ZF chipbreaker excels in light cutting and finishing operations.

Product Overview

"Which insert is best for achieving high surface quality during CNC profiling and light finishing of steel parts?"

The Tungaloy YNMG160404-ZF T9125 is a specialized 25° parallelogram-shaped insert (YNMG) designed specifically for finishing and profiling. The ZF chipbreaker is Tungaloy's answer to precision finishing, featuring a sharp cutting edge and a optimized rake angle that effectively breaks chips at low depths of cut (ap) and low feed rates (fn). This prevents the "birdnesting" common in ductile steel finishing.

Powered by the T9125 CVD Grade, this insert utilizes Premium Tec technology—a specialized coating that significantly reduces crater wear and plastic deformation under high cutting speeds. It is the definitive choice for ISO P25 applications where surface integrity and tool life consistency are paramount.

YNMG160404-ZF T9125 Tungaloy turning insert YNMG 160404 ZF finishing chipbreaker T9125 steel grade CNC profiling insert CVD coated carbide ISO P25 steel turning

Model Code Decoder – YNMG160404-ZF

YInsert Shape
25° Parallelogram
NClearance Angle
0° (Negative)
MTolerance
±0.08–0.18mm
GFixing Method
Hole + Chip Groove
16Edge Length
16.0 mm
04Thickness
4.76 mm
04Corner Radius
0.4 mm
ZFChipbreaker
Finishing Class

Key Features

🔷 ZF Finishing ChipbreakerExcellent chip control at low feeds. Designed for light profiling and finishing where surface finish is critical.
🔷 T9125 CVD Premium CoatingThick TiCN and Al2O3 layers provide maximum protection against heat and friction in ISO P steel turning.
🔷 High-Speed ProfilingThe 25° Y-shape allows for deep plunging and complex profiling without holder interference.
🔷 Edge StabilityPrecision ground edges ensure minimal run-out and highly repeatable tolerances across production batches.

Technical Specifications

Dimensions: Metric & Imperial

Parameter Metric (ISO) Imperial (ANSI)
ISO Model YNMG160404-ZF YNMG 331-ZF
Cutting Edge Length 16.0 mm 0.630 in
Thickness (S) 4.76 mm 0.187 in
Corner Radius (r) 0.4 mm 0.016 in
Grade T9125 T9125

Recommended Cutting Parameters

Material Vc (m/min) fn (mm/rev) ap (mm)
Carbon Steel (P) 150 - 300 0.05 - 0.20 0.2 - 1.5
Alloy Steel (P) 120 - 250 0.05 - 0.15 0.2 - 1.2
Ductile Iron (K) 150 - 280 0.08 - 0.25 0.3 - 2.0

🔧 Compatible Tool Holders (YNMG16)

DVJNR/L 2525M16
Standard external profiling
DVVNN 2525M16
Neutral 72.5° lead profiling
A25S-DVUNR/L16
Boring bar for internal profiling

Product Applications

Precision ProfilingComplex geometries requiring the narrow 25° angle for clearance.
Surface FinishingFinal passes where Ra values must be minimized.
Automotive PartsShafts and axles made from alloy steels (42CrMo4, etc.).

Tungaloy Grade Intelligence

Grade Coating ISO Range Toughness
T9115 CVD P10-P20 ★★☆☆☆
T9125 ✓ CVD P20-P35 ★★★☆☆
AH725 PVD P15-P30 / M ★★★★☆

Why Choose Us

Verified GenuineOriginal Tungaloy Japan inserts in factory packaging.
Technical PrecisionExpert guidance on feed and speed optimization.
Global DeliveryReliable tracked shipping to USA, Europe, and Asia.

Machinist Reviews

★★★★★
Mark R. (USA)

"Perfect for the final pass on 4140 shafts. The ZF breaker keeps the chips short and the finish is mirror-like."

★★★★★
Dieter W. (Germany)

"Sehr gute Standzeit bei hohen Schnittgeschwindigkeiten. T9125 ist unser Standard für Stahlbearbeitung."

★★★★☆
Sato T. (Japan)

"プロファイリングに最適。ZFチップブレーカーの切り屑処理能力は非常に高いです。"

Frequently Asked Questions

Q1: Can I use this for roughing?
No, the YNMG160404-ZF is a finishing insert. For roughing with YNMG geometry, consider the ZM chipbreaker.
Q2: What is the benefit of the 25° YNMG shape?
It provides much better clearance for plunging and contouring compared to standard 55° (DNMG) or 80° (CNMG) inserts.

💡 Finishing Tip: Surface Quality

To maximize tool life and surface finish with the ZF chipbreaker, ensure your feed rate (fn) does not exceed 0.5x the corner radius (0.2mm). Running at high speeds (Vc > 200 m/min) will help trigger the premium T9125 coating's heat-protection properties.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.