Mitsubishi VBMT160404-MV NX2525 | Cermet Finishing Insert - BEYOND

Mitsubishi VBMT160404-MV NX2525 | Cermet Finishing Insert

$67.64 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

VBMT160404-MV NX2525

Mitsubishi Materials | The Mirror-Finish Cermet Specialist

Precision Finishing for Carbon & Alloy Steels

The Mitsubishi VBMT160404-MV NX2525 is a 35° diamond Cermet turning insert engineered for ultra-high-speed finishing. The NX2525 grade is a non-coated Cermet that offers exceptional chemical stability, preventing the workpiece material from welding to the edge. With the MV (Medium-V) chipbreaker and a sharp 0.4mm corner radius, this long-tail finishing insert is the industry standard for achieving superior dimensional accuracy and mirror-like surface textures in CNC steel turning.

NX2525 Cermet Grade | MV Precision Breaker | High-Speed Finishing Solution

Technical Code Identification

V
35° Diamond
B
5° Relief Angle
M
M-Class Precision
T
Cylindrical Hole
16
16mm Edge
04
4.76mm Thick
04
0.4mm Radius
MV
Medium Breaker

ISO (Metric) vs ANSI (Inch) Comparison

Feature Spec ISO (Metric) ANSI (Inch Equivalent)
Model Number VBMT160404-MV VBMT 331-MV
Inscribed Circle (IC) 9.525 mm 0.375" (3/8")
Corner Radius 0.4 mm 0.0157" (1/64")

NX2525 Cermet Advantage

Cermet (Ceramic-Metal) grades like NX2525 provide high wear resistance and a low affinity for steel. Unlike tungsten carbide, cermet does not suffer from adhesive wear at high speeds. This ensures that the cutting edge remains sharp for longer periods, resulting in consistent surface finish quality and precise tolerances across long production runs in Carbon and Alloy steels.

MV Medium-V Chipbreaker

The MV chipbreaker on a cermet substrate is a powerful combination. It is designed to control chips during finish-to-medium profiling. The 16mm edge ($VBMT 331$) provides the stability needed for deep profiling, while the MV geometry curls and breaks chips even at the higher cutting speeds ($v_c$) typically used with cermet tooling.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Low Carbon Steel 200 - 450 m/min 0.05 - 0.20 mm/rev 0.2 - 1.5 mm
Alloy Steel (4140) 150 - 350 m/min 0.05 - 0.15 mm/rev 0.2 - 1.2 mm

COMPATIBLE HOLDERS

Fits SVJBR/L 16 or SVVBN 16 external holders and high-precision Internal Boring Bars.

Shop 16mm Profiling Holders →

💡 Technical Pro-Tips: Cermet Finishing

  • NX2525 vs UE6020: Use NX2525 for final finishing where aesthetics and accuracy are paramount. Switch to UE6020 Carbide for roughing or if the cut becomes heavily interrupted.
  • Dry vs Wet: Cermets like NX2525 excel in dry cutting conditions, which can actually help prevent thermal shock. However, if using coolant, ensure it is flood-fed to avoid edge micro-cracking.
  • Speed is Key: Cermet performs best at high cutting speeds. If you run too slow, you lose the advantage of the mirror-finish and risk chipping the edge.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.