Mitsubishi VCMT110304 NX2525 Carbide Insert | VCMT 221 - BEYOND

Mitsubishi VCMT110304 NX2525 Carbide Insert | VCMT 221

$75.02 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Mitsubishi VCMT110304 NX2525

High-Precision Cermet Grade for Superior Surface Finishing

The Mitsubishi VCMT110304 NX2525 is a premium 35° rhombic positive displacement cermet insert designed specifically for the high-speed finishing of steel and ductile cast iron. Unlike traditional carbide, the NX2525 cermet grade provides exceptional resistance to built-up edge (BUE) and oxidation, ensuring a mirror-like surface finish on your workpieces.

Ideal for CNC lathe precision turning, this insert is your first choice when surface quality and dimensional accuracy are non-negotiable.

Technical Nomenclature Breakdown

Code Description
V Shape: 35° Rhombic Diamond
C Clearance Angle: 7° (Positive)
M Tolerance Class: Medium Precision
T Feature: Hole & Single-Sided Chipbreaker
11 Cutting Edge Length (Approx. 11mm)
03 Thickness: 3.18mm
04 Nose Radius: 0.4mm (Fine Finishing)

Cross-Reference: Metric vs. Inch

This insert follows international ISO and ANSI standards for easy tool holder compatibility:

  • Metric (ISO) Model: VCMT110304
  • Imperial (ANSI) Model: VCMT 221

Advanced Material Technology

NX2525 Cermet Grade: Cermet (Ceramic-Metal composite) is renowned for its high chemical stability. The NX2525 grade is a versatile, uncoated cermet that provides an excellent balance of wear resistance and toughness. It excels in stable cutting conditions, preventing the material from sticking to the tool (BUE).

Chipbreaker Geometry: Designed for light depths of cut, this chipbreaker ensures smooth chip evacuation at high speeds, reducing heat buildup and protecting the cutting edge.

Cutting Parameters (Recommended)

Workpiece Material Cutting Speed (Vc) Feed Rate (f) Depth of Cut (ap)
Low Carbon Steel 150 - 350 m/min 0.05 - 0.20 mm/rev 0.2 - 1.5 mm
Alloy Steel 100 - 250 m/min 0.05 - 0.15 mm/rev 0.2 - 1.0 mm

Need a Professional Holder?

Compatible with standard SVJCR and SVQCR turning tools.

Browse Compatible SVJCR Tool Holders

Pro-Tip: Grade Comparison

Use NX2525 when you need the highest surface gloss on steel. If you are machining under unstable or interrupted cutting conditions, consider switching to VP15TF (PVD coated carbide) for higher impact resistance. For mass production of stainless steel, US735 is the preferred choice.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.