Mitsubishi VCMT160404 US735 Carbide Insert | VCMT 331 - BEYOND

Mitsubishi VCMT160404 US735 Carbide Insert | VCMT 331

$80.28 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Mitsubishi VCMT160404 US735

Professional Grade Carbide Inserts for Stainless Steel Turning

The Mitsubishi VCMT160404 US735 is a premier 35° rhombic positive displacement insert specifically engineered for the challenges of stainless steel machining. Utilizing the renowned US735 CVD coated grade, this insert provides industry-leading toughness and resistance to thermal cracking, making it the go-to solution for CNC lathe operations involving austenitic and martensitic stainless steels.

Model Nomenclature Breakdown

Understand the technical precision behind every Mitsubishi carbide blade:

Code Feature Description
V Shape: 35° Rhombic Diamond
C Clearance Angle: 7° (Positive)
M Tolerance: Medium Precision Class
T Feature: Countersunk Hole with Chipbreaker
16 Cutting Edge Length: Approx. 16mm
04 Thickness: 4.76mm
04 Corner Radius: 0.4mm (Fine Finishing)

International Standard Comparison

Whether you use Metric or Imperial measurements, this insert fits global standards:

  • Metric Model (ISO): VCMT160404
  • Imperial Model (ANSI): VCMT 331

Advanced Grade & Chip Control

US735 Grade: This CVD-coated carbide grade is the first choice for interrupted cutting of stainless steel. It features a specialized substrate that absorbs impact and a coating that resists built-up edge (BUE), significantly extending tool life compared to standard inserts.

Finishing Chipbreaker: The VCMT160404 is designed for light-to-medium depths of cut, providing excellent chip curling even at high feed rates, ensuring your CNC machine runs without "bird-nesting."

Technical Cutting Parameters

For optimal performance in stainless steel turning, we recommend the following parameters:

Workpiece Material Cutting Speed (Vc) Feed Rate (f) Depth of Cut (ap)
Stainless (304/316) 80 - 170 m/min 0.08 - 0.20 mm/rev 0.3 - 2.0 mm
Alloy Steel 100 - 200 m/min 0.10 - 0.25 mm/rev 0.5 - 2.5 mm

Looking for the right Tool Holder?

Shop Compatible SVJCR/L Tool Holders

Pro-Tip: Choosing the Right Grade

While US735 is the king of stainless steel toughness, if you are performing high-speed continuous cutting in stable conditions, consider VP15TF for better wear resistance. For heavy-duty carbon steel applications, UE6020 remains the standard choice.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.