Korloy VNMG160404-HM PC9030 (ANSI VNMG 331-HM) PVD Carbide Insert for Stainless Steel (10pcs)

$51.27 USD

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SKU: VNMG160404-HM PC9030
Description

The Original Korloy VNMG160404-HM PC9030 (ANSI Cross Reference: VNMG 331-HM) is a high-performance 35° Rhombic Negative Insert specifically engineered for Stainless Steel Turning. Featuring the specialized PC9030 PVD Grade, this insert is designed to combat the unique challenges of work-hardening and built-up edge (BUE) common in austenitic stainless steels (304, 316). With its 4 cutting edges and precise 0.4mm radius, it provides an exceptional combination of economy, surface finish, and edge sharpness.

Superior Adhesion Resistance: Stainless steel is notorious for sticking to the tool edge. The ultra-smooth PVD TiAlN coating on the PC9030 grade minimizes friction, allowing chips to evacuate quickly and preventing the "welding" effect that ruins surface finishes.

Technical Specifications (Metric & ANSI):

ISO Designation VNMG 160404-HM
ANSI Designation VNMG 331-HM
Inscribed Circle (IC) 9.525 mm / (3/8")
Thickness (S) 4.76 mm / (3/16")
Corner Radius (r) 0.4 mm / (1/64")
Grade PC9030 (Premium PVD Coated)
Target Materials Stainless Steel (M), HRSA (S)

Core Performance Benefits:

  • Advanced PVD TiAlN Coating: Offers high oxidation resistance and hardness at elevated temperatures, protecting the sharp cutting edge during long cycles in stainless steel.
  • Double-Sided 4-Edge Design: Maximizes cost-efficiency by providing four usable edges per insert, outperforming single-sided positive inserts in high-volume production.
  • HM "Harmony" Chipbreaker: Specially tuned for medium-duty cutting, this breaker ensures stable chip control even in "gummy" materials, preventing scratches on the workpiece.
  • High-Precision R0.4 Edge: Generates lower radial cutting forces, making it ideal for precision profiling, fine finishes, and machining thin-walled or unstable parts.

Recommended Cutting Parameters:

Material Group Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (ap)
Austenitic (304/316) 100 - 180 m/min 0.08 - 0.20 mm/rev 0.5 - 2.5 mm
Martensitic (420/440C) 110 - 200 m/min 0.08 - 0.18 mm/rev 0.5 - 2.5 mm

Compatible Tooling:

Pro Tip: Precision Stainless Profiling

Vibration Control

When profiling stainless with an R0.4 tip, use a feed rate at least 25% higher than the honing/radius of the edge to "bite" into the material. This helps prevent work-hardening and chatter.

Coolant Strategy

Always use high-pressure, flood coolant when machining stainless steel with PC9030. This ensures the chips are cooled instantly, preventing them from fusing to the HM chipbreaker.

Packaging: 10 pieces per box.

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