Korloy WCKT050308-DA H01 Heavy-Duty Aluminum Milling Insert - Mirror Polished (10pcs)

$79.93 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

The Original Korloy WCKT050308-DA H01 is the powerhouse of the Rich Mill W-Series. Specifically engineered for High-Volume Aluminum Machining, the 05-size insert provides the necessary structural rigidity for aggressive roughing and semi-finishing. Featuring the H01 Ultra-Fine Micro-Grain Carbide, it combines extreme hardness with a razor-sharp, mirror-polished rake face to ensure effortless chip flow and a flawless surface finish on all non-ferrous alloys.

Maximize Metal Removal: When your production demands high MRR (Metal Removal Rate), the WCKT 05 is the answer. Its increased thickness (3.18mm) allows it to handle the higher cutting forces generated during deep pocketing and heavy ramping in aluminum 6061 and 7075.

Technical Specifications:

ISO Designation WCKT 050308-DA
Insert Size 05 (Increased Strength)
Thickness (S) 3.18 mm
Corner Radius (r) 0.8 mm
Grade H01 (Mirror Polished Uncoated Carbide)
Primary Materials Aluminum, Copper, Brass, Wood, Acrylic

Core Performance Benefits:

  • Maximum Edge Toughness: The 05 designation provides the thickest carbide substrate in the series, making it highly resistant to cracking during high-speed heavy cuts.
  • Mirror-Ground Rake Face: The ultra-smooth surface effectively eliminates friction, preventing the "gumming" effect and built-up edge (BUE) even without high-pressure coolant.
  • Aggressive DA Geometry: The high positive rake angle significantly reduces power consumption and cutting heat, protecting the machine spindle during long shifts.
  • Precision H-Class Tolerance: Ensures perfect alignment and minimal height deviation between multiple inserts, resulting in high-precision floor finishes.

Recommended Cutting Parameters:

Workpiece Material Cutting Speed (Vc) Feed per Tooth (fz) Max Depth (ap)
Structural Aluminum (7075) 600 - 2500 m/min 0.15 - 0.35 mm/t Up to 4.5 mm
Aluminum Castings (High Si) 400 - 1000 m/min 0.12 - 0.28 mm/t Up to 4.0 mm

Pro Tip: High-Load Aluminum Milling

Ramping Performance

The WCKT 05 size is excellent for helical interpolation and ramping. Its thick profile can withstand the varying radial and axial forces better than the 03 or 04 sizes.

Chip Evacuation

When removing large volumes of material, ensure your air blast or coolant is aimed directly at the cutting zone. The DA chipbreaker creates large chips that must be cleared instantly to avoid re-cutting.

Packaging: 10 pieces per box.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.