TaeguTec XCMT060204TC TT9080 Carbide Turning & Drilling Insert | 10 Pcs/Box

$127.28 USD

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Description

TaeguTec XCMT060204TC TT9080 Inserts

Miniature Swiss-Type Turning & Drilling | High-Toughness TT9080 Grade | Box of 10 Pcs

"Which micro-carbide insert is best for precision Swiss-type turning and miniature drilling in stainless steel?"

The TaeguTec XCMT060204TC TT9080 is an ultra-miniature indexable insert custom-built for high-precision micro-machining, Swiss-type lathe turning, internal boring, and miniature indexable drilling. Powered by TaeguTec's advanced TT9080 PVD coating grade, this insert features an exceptionally tough sub-micron carbide substrate paired with a multi-layered nano-PVD shield. It is specifically designed to withstand the high thermal and mechanical shock encountered in small-diameter medical, aerospace, and electronic component manufacturing. The sharp TC chipbreaker geometry generates low cutting resistance, preventing workpiece deflection and work-hardening in gummy materials like 304/316 stainless steel and titanium alloys.

Core Engineering Advantages

TT9080 Nano-PVD Toughness

Optimized sub-micron carbide substrate with high fracture resistance, preventing micro-chipping on fragile miniature cutting edges.

TC Miniature Chipbreaker

Precision ground positive rake structure curls and breaks tiny chips cleanly, eliminating bird-nesting during deep micro-boring.

Ultra-Compact 06 Size

Engineered strictly for sub-8mm boring bars and micro indexable drill bodies where standard inserts cannot fit.

ISO Code Specification Breakdown

X
Insert Shape (Special 85°)
C
Clearance Angle (7°)
M
Tolerance Class
T
Hole & Countersink
06
Cutting Edge (6mm)
02
Thickness (2.38mm)
04
Corner Radius (0.4mm)
TC
Chipbreaker Style

Technical Specifications & Dimensional Comparison

Parameter Metric (Standard) Imperial Equivalent
ISO / ANSI Designation XCMT 060204 TC XCMT 20.51 TC
Inscribed Circle (IC) 6.00 mm 0.236"
Thickness (S) 2.38 mm 0.094" (3/32")
Corner Radius (RE) 0.40 mm 0.0157" (1/64")
Grade & Coating TT9080 (Nano-PVD TiAlN) Tough PVD Coated Micro-Carbide

Recommended Cutting Parameters

*Values are tailored for miniature Swiss-type and micro-boring setups. Ensure high concentricity and rigid tool clamping.

Workpiece Material Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (Ap)
Austenitic Stainless (304 / 316) 90 - 180 m/min 0.03 - 0.12 mm/rev 0.20 - 1.50 mm
Titanium & High-Temp Alloys 30 - 65 m/min 0.03 - 0.10 mm/rev 0.20 - 1.00 mm
Carbon & Alloy Steel 120 - 220 m/min 0.04 - 0.15 mm/rev 0.30 - 1.80 mm

Compatible Tooling Systems

Pair these micro-inserts with miniature boring bars and sub-8mm indexable drill bodies built specifically for XCMT 06-size pockets.

Industrial Applications

  • Swiss-Type Sliding Head Lathes: High-precision micro turning, profiling, and parting on slender bar stock.
  • Miniature Indexable Drilling: Center and peripheral pocket insertion for ultra-small diameter U-drills.
  • Medical & Watchmaking Components: Machining titanium bone screws, surgical pins, and miniature stainless housings.

System Compatibility

The XCMT 060204TC insert fits standard ISO-compliant miniature toolholders and boring bars designed explicitly for 06-size XCMT geometry, ensuring absolute repeatability on multi-axis CNC machines.

TaeguTec Grade Selection Matrix

Selecting the right TaeguTec grade for micro-machining:

  • TT9080 (Featured): Ultra-tough PVD grade designed with enhanced fracture resistance. Essential for miniature inserts, thin walls, and unstable Swiss-lathe overhangs.
  • TT9030: Standard balance of wear and toughness for general stainless steel and alloy turning at normal scales.
  • TT5100: High-speed CVD grade engineered strictly for gray and ductile cast iron turning.

Why Machinists Choose Our Store

100% Genuine Guarantee

Directly sourced original TaeguTec factory-sealed packages (10 pcs/box).

Same-Day Dispatch

In-stock cutting tools ship rapidly to keep your CNC spindles turning.

Technical Engineering Support

On-staff tooling specialists available for speed and feed recommendations.

Frequently Asked Questions

Q: Why is TT9080 recommended over TT9030 for XCMT06 inserts?

A: Because XCMT06 inserts have a very small cross-section (6mm edge length, 2.38mm thickness), the TT9080 grade provides superior impact toughness to prevent edge chipping under micro-interrupted cuts.


Q: Are these inserts compatible with sliding-head Swiss lathes?

A: Yes, their miniature geometry and low cutting forces make them exceptional for Swiss-type CNC machines running long, slender bar stock.


Q: How many pieces are in each box?

A: Each factory-sealed container includes 10 original TaeguTec XCMT060204TC TT9080 inserts.

Material Selection Tip: Sub-Micron PVD vs. Standard PVD: Miniature inserts demand higher fracture toughness than larger turning inserts because their cutting edges absorb concentrated shock loads relative to their mass. TaeguTec's TT9080 grade utilizes a specialized high-toughness substrate that resists micro-cracking far better than standard grades in sub-8mm boring applications.

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Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.