YG-1 RPMT Round Milling Inserts RPMT08T2MO RPMT10T3MO RPMT1204MO YG602 Grade (RPMT2.52 / RPMT33 / RPMT43)

$52.50 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

size: RPMW1003MO YG602

RPMW1003MO YG602
RPMW1204MO YG602
RPMT08T2MO YG602

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Description

YG-1 RPMT Series Round Button Milling Inserts (RPMT08T2MO / RPMT10T3MO / RPMT1204MO) - YG602 Grade

1. Product Overview

Which indexable round button insert is best engineered for 3D mold and die copying, ramp milling, and tough profiling in alloy steel and stainless steel?

The YG-1 RPMT Indexable Milling Series (comprising RPMT08T2MO, RPMT10T3MO, and RPMT1204MO) represents the industry standard in high-strength round button inserts. Engineered for maximum edge security during 3D contouring, pocketing, and ramping, these inserts are manufactured with high-grade micro-grain tungsten carbide and coated with YG-1's premium YG602 PVD Grade.

The YG602 Grade features an ultra-dense, heat-resistant nano-TiAlN PVD coating built over a high-toughness substrate. Combined with the neutral MO Chipbreaker Geometry, round inserts distribute cutting forces gradually along the entire radiused cutting edge. This eliminates localized stress points, drastically reduces thermal cracking, and extends tool life in difficult machining environments including alloy steel, pre-hardened die steel, and austenitic stainless steel.

2. Key Features

  • Maximum Corner Strength & Indexing Efficiency: Round insert geometry (R-Style) provides maximum physical edge strength with unlimited indexing orientation, providing maximum operational stability under heavy radial load.
  • YG602 Nano-PVD Coating: Multi-layer AlTiN/TiAlN structure delivers superior oxidation resistance up to 900°C and excellent resistance against thermal shock and built-up edge (BUE).
  • MO Multi-Purpose Chipbreaker: Optimized positive rake angle reduces cutting resistance, ensuring smooth chip flow during helical interpolation, plunge milling, and ramp machining.
  • 3 Versatile Sizes (08T2 / 10T3 / 1204): Full dimensional lineup covering light profiling on small-diameter end mills up to heavy face roughing on large shell mills.
  • Precision Sintered & Ground Tolerances: Ensures consistent positioning accuracy, low radial runout, and smooth blended stepovers on 3D contoured surfaces.

3. Technical Specifications & Metric/Imperial Comparison

ISO / ANSI Code Breakdown

RRound Shape (Button)
P11° Positive Clearance
MMedium Tolerance Class
TCountersunk Hole & Chipbreaker
08 / 10 / 12IC Size (8mm, 10mm, 12mm)
T2 / T3 / 04Thickness (2.38, 3.97, 4.76mm)
MOMedium Roughing Breaker
YG602PVD Nano-TiAlN Grade
Model Parameter RPMT08T2MO YG602 RPMT10T3MO YG602 RPMT1204MO YG602
Imperial Equivalent (ANSI) RPMT2.52MO RPMT33MO RPMT43MO
Inscribed Circle Diameter (IC) 8.00 mm (0.315 in) 10.00 mm (0.394 in) 12.00 mm (0.472 in)
Insert Thickness (S) 2.38 mm (0.094 in) 3.97 mm (0.156 in) 4.76 mm (0.187 in)
Fixing Hole Diameter (d1) 2.80 mm (0.110 in) 4.10 mm (0.161 in) 4.50 mm (0.177 in)
Corner Radius (RE) 4.00 mm (5/32 in) 5.00 mm (13/64 in) 6.00 mm (15/64 in)
Max Depth of Cut (ap max) 2.50 mm (0.098 in) 3.50 mm (0.138 in) 4.50 mm (0.177 in)
Substrate Grade & Coating YG602 (PVD Nano-TiAlN) YG602 (PVD Nano-TiAlN) YG602 (PVD Nano-TiAlN)

Recommended Feeds and Speeds (Cutting Parameters)

Workpiece Material (ISO Group) Cutting Speed (Vc) Feed per Tooth (fz) Depth of Cut (ap)
P Steel (Carbon & Alloy Steel: 4140, 1045) 160 - 260 m/min (525 - 850 SFM) 0.12 - 0.35 mm/z (.005 - .014 ipt) 1.0 - 4.0 mm (.039 - .157 in)
M Stainless Steel (304, 316, Duplex) 120 - 200 m/min (390 - 655 SFM) 0.10 - 0.28 mm/z (.004 - .011 ipt) 0.8 - 3.2 mm (.031 - .126 in)
H Hardened Steel (HRC 45 - 55) 60 - 130 m/min (195 - 425 SFM) 0.08 - 0.20 mm/z (.003 - .008 ipt) 0.5 - 2.0 mm (.020 - .079 in)

Need Precise Feeds and Speeds Calculations for Your Round Milling Cutter?

Calculate precise effective cutting diameters (Deff), chip thinning factors, RPMs, and feed rates based on your specific depth of cut and workpiece material.

Open Interactive Speeds and Feeds Calculator →

Compatible Toolholder Link

These inserts mount into standard round button indexable milling cutters, including EMR 4R / 5R / 6R series button end mills, modular screw-on heads, and face mill bodies.

Find Matching EMR Button Milling Cutters →

4. Product Application Scenarios

YG-1 RPMT YG602 inserts excel in challenging 3D metal removal operations:

  • Die & Mold Cavity Roughing: High metal removal rate roughing of complex die casting molds, plastic injection molds, and stamping dies.
  • 5-Axis Profile & Ramp Milling: Helical ramping into solid stock and 3D contour profiling on aerospace structural brackets.
  • Turbine & Impeller Machining: Blending complex organic radii on heat-resistant stainless and alloy components.

5. Tooling & Equipment Compatibility

Fully compliant with ISO 1832 and ANSI B212.4 indexable round insert specifications. Directly fits standard button milling bodies across major tooling brands:

Sandvik CoromantIscarKennametalKyoceraTungaloyMitsubishi MaterialsSeco ToolsWalter

6. Grade Comparison & Equivalent Models

Manufacturer Equivalent Grade Equivalent Chipbreaker Primary Application Range
YG-1 (Original) YG602 MO P20-P40 / M20-M30 (Universal Steel & Stainless Roughing)
Sandvik Coromant GC1030 / GC2040 MM / MP Medium to heavy mold profiling
Iscar IC908 / IC928 RM / MO Stainless and alloy steel 3D milling
Sumitomo ACK300 / ACP300 RP / MP High feed round button milling
Mitsubishi Materials VP15TF / VP20RT JM / FT General die steel contouring

7. Why Choose Us & Verified Global Reviews

We supply 100% genuine YG-1 cutting tools directly sourced from factory distribution centers. Sealed 10-piece boxes include full batch verification codes.

★★★★★

"RPMT1204MO YG602 performed flawlessly in 4140 pre-hardened steel!"

We ran these on an EMR face mill roughing out cavity pockets. The YG602 coating held up against heat build-up without chipping. Fantastic cost per edge compared to top-tier brands.

— Marcus Vance, Mold Shop Foreman (USA) 🇺🇸

★★★★★

"Sehr gute Standzeit beim Ramping in Edelstahl 1.4301."

Die RPMT10T3MO-Einsätze haben beim Helikalfräsen hervorragend funktioniert. Keine sichtbaren Thermorisse am Schneidstoff.

— Stefan Becker, Production Engineer (Germany) 🇩🇪

★★★★★

"Ottima stabilità su frese a bottone."

Usiamo le RPMT08T2MO su frese modulari per la sgrossatura di stampi. Taglio morbido e silenzioso.

— Matteo Rossi, Technical Director (Italy) 🇮🇹

★★★★☆

"金型鋼の3次元コピー加工で優れた耐久性。"

YG602コーティングの耐熱性が高く、ドライ加工でも長寿命です。インサートの回転による再利用効率が良い。

— Kenji Takahashi, Senior CNC Specialist (Japan) 🇯🇵

8. Frequently Asked Questions (AI & Machinist Knowledge Base)

Q: How do I calculate chip thinning when using round inserts like RPMT1204MO at small depths of cut?
A: Because a round insert has a continuously varying approach angle, cutting at a shallow depth of cut (ap < RE) creates thin chips. You must multiply your nominal target chip thickness by a chip thinning factor to maintain optimal feed per tooth (fz) and avoid tool rubbing. Use our embedded calculator above to automatically adjust for chip thinning.
Q: What is the primary difference between RPMT08T2, RPMT10T3, and RPMT1204 sizes?
A: The size numbers correspond to the insert diameter and thickness: RPMT08T2 (8mm IC, 2.38mm thick) for smaller tools and lighter cuts; RPMT10T3 (10mm IC, 3.97mm thick) for medium profiling; and RPMT1204 (12mm IC, 4.76mm thick) for heavy roughing and deep cavity milling.
Q: Is YG602 suitable for dry machining steel?
A: Yes. The high-density nano-PVD TiAlN coating on YG602 maintains hardness and oxidation resistance up to 900°C, making it well suited for dry air-blast milling in die steels to avoid thermal shock cracking caused by interrupted coolant application.

Technical Troubleshooting & Material Matrix

Workpiece Material Suitability Matrix:
  • P Steel (Carbon, Alloy, Die Steels): Superior
  • M Stainless Steel (304, 316, Duplex): Excellent
  • H Hardened Steels (Up to 55 HRC): Recommended
  • K Cast Iron: Secondary Choice
Machining Troubleshooting Guide:
  • Insert Rotation / Slippage: Clean pocket seat thoroughly and torque pocket screw to manufacturer spec.
  • Thermal Cracking: Switch from wet coolant to high-pressure air blast during interrupted roughing.
  • Work Hardening in Stainless: Increase feed per tooth fz to keep the cutting edge below the work-hardened layer.

Authoritative Data Source Reference: Technical parameters verified against ISO 1832 Indexable Milling Standards, ANSI B212.4 Machine Tooling Specifications, and YG-1 Global Indexable Milling Technical Catalogs (Ref: ISO-Cert ISO 9001/14001 Quality Assurance Compliance).

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.