ZCC.CT CCMT060204-53 YBC151 Carbide Turning Inserts for Steel Finishing
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ZCC.CT CCMT060204-53 YBC151: High-Speed Precision Steel Finishing
Product Overview
The ZCC.CT CCMT060204-53 YBC151 is the professional's choice for high-efficiency turning. The YBC151 grade combines a high-strength substrate with a thick TiCN and Al2O3 CVD coating, specifically engineered for the P05-P15 range. This ensures maximum stability at high cutting speeds. The 53 chipbreaker is a versatile geometry that excels in semi-finishing to finishing, providing excellent chip breaking even at moderate feed rates while maintaining a sharp cutting edge for superior surface integrity.
Key Features
- Premium YBC151 Grade: Designed for high-speed machining with exceptional thermal stability.
- Advanced CVD Coating: Multi-layer protection significantly reduces crater and flank wear.
- 53 Chipbreaker Geometry: Balanced design for smooth chip evacuation and reduced cutting forces.
- Precision 0.4mm Radius: Ideal for fine finishes and maintaining tight dimensional tolerances.
Technical Specifications
ISO Model Breakdown
80° Diamond
7° Relief
Tolerance
Hole/Slot
6.35mm Edge
2.38mm Thick
0.4mm Rad
Semi-Finish
| Standard | Model Designation | Edge Length |
|---|---|---|
| Metric (ISO) | CCMT060204-53 | 6.35 mm |
| Imperial (ANSI) | CCMT 21.51-53 | 1/4" |
Recommended Parameters
| Workpiece Material | Speed (Vc) m/min | Feed (fn) mm/rev |
|---|---|---|
| Carbon Steel | 280 - 450 | 0.05 - 0.25 |
| Alloy Steel | 220 - 380 | 0.08 - 0.20 |
Directly Compatible Tool Holders:
Applications
This industrial-grade turning insert is optimized for high-volume manufacturing in:
ZCC.CT Grade Comparison (P-Steel)
| Grade | Coating Type | Primary Advantage |
|---|---|---|
| YBC151 | CVD | Max Wear Resistance / High Speed |
| YBC251 | CVD | General Purpose / Toughness |
Why Choose Us
"Perfect for high-speed finishing"
"We use YBC151 for alloy steel batches in Germany. The tool life at 350 m/min is incredible. Finish is flawless."
— Hans K., Germany
"Consistency is Key"
"Switched from a major Japanese brand to ZCC.CT in Japan. Performance is equal, cost is significantly lower."
— Yuki S., Japan
"Reliable and sharp"
"Great for our small CNC shop in the US. The 53 chipbreaker makes chip management a breeze."
— Robert M., USA
Frequently Asked Questions
Q: Can YBC151 handle interrupted cutting?
A: YBC151 is a high-wear resistance grade optimized for continuous finishing. For heavy interruptions, we recommend the tougher YBC251 or YBC351 grades.
Q: What materials are best for the 53 chipbreaker?
A: It is designed for steel (P). It provides stable chip control across various carbon and alloy steels in finishing and semi-finishing operations.
Q: Is this insert suitable for dry machining?
A: Yes, the CVD coating provides excellent heat resistance, making it suitable for dry cutting at high speeds, though coolant usually further extends tool life.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.