ZCC.CT CCMT09T304-HF YBD151 Carbide Turning Inserts for Cast Iron - CNCHome-Beyond

ZCC.CT CCMT09T304-HF YBD151 Carbide Turning Inserts for Cast Iron

$72.52 USD

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Check compatibility: Confirm the model and dimensions before ordering.
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💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description

ZCC.CT CCMT09T304-HF YBD151: High-Speed Precision for Cast Iron

Product Overview

"Which insert grade offers the best wear resistance and surface finish when performing high-speed finishing on Grey Cast Iron and Ductile Iron?"

The ZCC.CT CCMT09T304-HF YBD151 is a specialized carbide insert engineered for the K-group (Cast Iron). The YBD151 grade utilizes a thick Al2O3 CVD coating combined with a high-strength substrate, providing extreme hardness and crater wear resistance. Equipped with the HF (Finishing) chipbreaker, it delivers exceptional chip control at small depths of cut, ensuring a flawless surface finish on automotive and hydraulic cast iron components.

Key Features

  • YBD151 High-Wear Grade: Optimized for high-speed continuous cutting of K05-K20 materials.
  • HF Chipbreaker Geometry: Sharp cutting edge design specifically for finishing operations and light-duty precision.
  • Superior Heat Resistance: Advanced CVD coating handles the abrasive nature of cast iron at high RPMs.
  • Precision 0.4mm Radius: Minimizes radial cutting forces, reducing vibration and improving dimensional accuracy.

Technical Specifications

ISO Designation Decoding

C
80° Diamond
C
7° Relief
M
Tolerance
T
Screw Hole
09
9.7mm Edge
T3
3.97mm Thick
04
0.4mm Rad
HF
Finishing
Metric Model (ISO) Imperial Model (ANSI)
CCMT09T304-HF CCMT 32.51-HF

Recommended Cutting Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (fn)
Grey Cast Iron (GG) 250 - 450 m/min 0.05 - 0.20 mm/rev
Ductile Iron (GGG) 180 - 350 m/min 0.08 - 0.18 mm/rev

Required Tool Holder Connection:

Directly compatible with all standard S-Type tool bars:

Applications & Compatibility

The CCMT09T304-HF YBD151 is optimized for finishing operations in:

Brake Discs & Drums Engine Blocks Pump Housings Hydraulic Castings

ZCC.CT Cast Iron Grade Selection Guide

Grade Cutting Speed Condition Best Use
YBD151 High Speed Continuous Finishing (Wear Resistance)
YBD252 Medium Speed Interrupted Roughing (Toughness)

Why Choose ZCC.CT?

★★★★★

"Flawless finish on ductile iron"

"Used YBD151 for hydraulic cylinder heads in Germany. The tool life at 300 m/min is unbeatable for the price."

— Hans K., Germany

★★★★★

"Top-tier cast iron tool"

"Switched from a European brand to ZCC.CT in Japan. Performance is equal, but the cost per part dropped significantly."

— Kenji S., Japan

★★★★☆

"Very reliable in high volume"

"Running these in our Italian production plant for brake rotors. The HF chipbreaker makes small, easy-to-clean chips."

— Marco B., Italy

★★★★★

"Perfect for US Job Shops"

"Consistent quality every time we order. YBD151 is a beast on grey iron castings."

— John D., USA

Frequently Asked Questions

Q: Is YBD151 suitable for dry machining?

A: Yes, the thick Al2O3 CVD coating on YBD151 provides excellent thermal protection, allowing for efficient dry machining of cast iron.

Q: Can I use this insert on steel parts?

A: While it can cut steel, it is optimized for the abrasive characteristics of cast iron. For steel, we recommend ZCC.CT YBC grades.

Q: What is the benefit of the HF chipbreaker?

A: The HF (High Finishing) design has a sharper rake angle to reduce cutting resistance, resulting in a significantly better surface finish on fine machining passes.

Machinist's Tip: For Grey Cast Iron, don't be afraid to push the cutting speed toward 400 m/min. The YBD151 coating is designed to thrive at these higher temperatures.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.