ZCC.CT CCMT09T304-HF YBD151 Carbide Turning Inserts for Cast Iron
Price shown is a starting point. Contact us for a precise quote based on your requirements.
ZCC.CT CCMT09T304-HF YBD151: High-Speed Precision for Cast Iron
Product Overview
The ZCC.CT CCMT09T304-HF YBD151 is a specialized carbide insert engineered for the K-group (Cast Iron). The YBD151 grade utilizes a thick Al2O3 CVD coating combined with a high-strength substrate, providing extreme hardness and crater wear resistance. Equipped with the HF (Finishing) chipbreaker, it delivers exceptional chip control at small depths of cut, ensuring a flawless surface finish on automotive and hydraulic cast iron components.
Key Features
- YBD151 High-Wear Grade: Optimized for high-speed continuous cutting of K05-K20 materials.
- HF Chipbreaker Geometry: Sharp cutting edge design specifically for finishing operations and light-duty precision.
- Superior Heat Resistance: Advanced CVD coating handles the abrasive nature of cast iron at high RPMs.
- Precision 0.4mm Radius: Minimizes radial cutting forces, reducing vibration and improving dimensional accuracy.
Technical Specifications
ISO Designation Decoding
80° Diamond
7° Relief
Tolerance
Screw Hole
9.7mm Edge
3.97mm Thick
0.4mm Rad
Finishing
| Metric Model (ISO) | Imperial Model (ANSI) |
|---|---|
| CCMT09T304-HF | CCMT 32.51-HF |
Recommended Cutting Parameters
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) |
|---|---|---|
| Grey Cast Iron (GG) | 250 - 450 m/min | 0.05 - 0.20 mm/rev |
| Ductile Iron (GGG) | 180 - 350 m/min | 0.08 - 0.18 mm/rev |
Required Tool Holder Connection:
Directly compatible with all standard S-Type tool bars:
Applications & Compatibility
The CCMT09T304-HF YBD151 is optimized for finishing operations in:
ZCC.CT Cast Iron Grade Selection Guide
| Grade | Cutting Speed | Condition | Best Use |
|---|---|---|---|
| YBD151 | High Speed | Continuous | Finishing (Wear Resistance) |
| YBD252 | Medium Speed | Interrupted | Roughing (Toughness) |
Why Choose ZCC.CT?
"Flawless finish on ductile iron"
"Used YBD151 for hydraulic cylinder heads in Germany. The tool life at 300 m/min is unbeatable for the price."
— Hans K., Germany
"Top-tier cast iron tool"
"Switched from a European brand to ZCC.CT in Japan. Performance is equal, but the cost per part dropped significantly."
— Kenji S., Japan
"Very reliable in high volume"
"Running these in our Italian production plant for brake rotors. The HF chipbreaker makes small, easy-to-clean chips."
— Marco B., Italy
"Perfect for US Job Shops"
"Consistent quality every time we order. YBD151 is a beast on grey iron castings."
— John D., USA
Frequently Asked Questions
Q: Is YBD151 suitable for dry machining?
A: Yes, the thick Al2O3 CVD coating on YBD151 provides excellent thermal protection, allowing for efficient dry machining of cast iron.
Q: Can I use this insert on steel parts?
A: While it can cut steel, it is optimized for the abrasive characteristics of cast iron. For steel, we recommend ZCC.CT YBC grades.
Q: What is the benefit of the HF chipbreaker?
A: The HF (High Finishing) design has a sharper rake angle to reduce cutting resistance, resulting in a significantly better surface finish on fine machining passes.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.