ZCC.CT CCMT09T308-HM YBC151 Carbide Turning Inserts for Steel Machining

$59.08 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

ZCC.CT CCMT09T308-HM YBC151: High-Performance Steel Turning Insert

Product Overview

"Which insert is best for achieving stable chip control and long tool life during medium-duty turning of carbon and alloy steels at high speeds?"

The ZCC.CT CCMT09T308-HM YBC151 is a premier choice for professionals tackling steel machining (P-group). The YBC151 grade features a thick Al2O3 and TiCN CVD coating, engineered for high-speed continuous cutting where thermal stability is critical. Combined with the HM (Medium) chipbreaker, this insert offers a reinforced cutting edge that balances sharpness with strength, effectively managing chips across various depths of cut to prevent workpiece scratching and tool breakage.

Key Features

  • Optimized YBC151 Grade: High wear resistance for continuous high-speed steel turning.
  • HM Chipbreaker Geometry: Designed for medium-range machining with excellent chip breaking stability.
  • Advanced CVD Coating: Thick multi-layer coating reduces crater wear and enhances heat resistance.
  • Robust 0.8mm Radius: Provides a durable edge for higher feed rates and improved surface integrity.

Technical Specifications

ISO Model Breakdown (CCMT 09T308-HM)

C
80° Diamond
C
7° Relief
M
Tolerance
T
Hole/Chipbreak
09
9.7mm Edge
T3
3.97mm Thick
08
0.8mm Radius
HM
Medium Cut
Metric Model ANSI/Imperial Equivalent
CCMT09T308-HM CCMT 32.52-HM

Recommended Cutting Data

Workpiece Material Cutting Speed (Vc) Feed rate (fn)
Carbon Steel 280 - 450 m/min 0.15 - 0.40 mm/rev
Alloy Steel 220 - 380 m/min 0.12 - 0.35 mm/rev

Tool Holder Compatibility

Optimized for External and Internal Tooling:

Perfectly matches standard S-Type screw-down tool holders.

Applications

This insert is the industrial standard for Medium Machining of steel parts in:

Automotive Shafts Machinery Gears Heavy Equipment Parts Flanges & Valves

ZCC.CT Steel Turning Grades Comparison

Grade Machining Condition Performance Highlight
YBC151 High Speed / Continuous Extreme Wear Resistance
YBC251 General Purpose / Interrupted Balanced Toughness & Wear

Why Professionals Choose Us?

★★★★★

"Excellent Life in 4140 Steel"

"Switched to YBC151 for alloy steel shafts in the US. The CVD coating holds up much better at higher speeds than our previous brand."

Robert K., USA

★★★★★

"Perfect Chip Control"

"The HM chipbreaker works perfectly on our automated lines in Germany. No birds-nesting even at medium feeds."

Lukas M., Germany

★★★★☆

"Reliable Performance"

"Running these in Italy for internal boring. The tolerance is stable part after part. Great value."

Marco B., Italy

★★★★★

"Consistent Quality"

"Our machine shop in Japan relies on ZCC.CT for predictable tool life. YBC151 never disappoints on carbon steel."

Hiroshi T., Japan

Frequently Asked Questions

Q: Is YBC151 suitable for interrupted cutting?

A: YBC151 is optimized for high-speed continuous cutting. For heavy interrupted cutting, we recommend the tougher YBC251 grade.

Q: Can I use this for stainless steel?

A: While it can cut some ferritic stainless, the YBM series is dedicated to austenitic stainless steel for better anti-sticking performance.

Q: What depth of cut (Ap) is recommended for HM chipbreaker?

A: The HM geometry excels between 1.0mm and 3.5mm depth of cut for optimal chip formation.

Machining Pro-Tip: To maximize the potential of YBC151, maintain high cutting speeds to activate the CVD coating's thermal protection properties.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.