CCMT120404-53 YBC151 Carbide Turning Insert | ZCC.CT | CVD Coated | 10pcs
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ZCC.CT CCMT120404-53 YBC151: High-Speed Precision Turning for Steel
Product Overview
"Which insert grade offers the best balance of heat resistance and chip control for high-speed finishing of carbon steel components?"
The ZCC.CT CCMT120404-53 YBC151 is a premier carbide turning insert engineered for the P-group (Steel) materials. The YBC151 grade features a thick Al2O3 and TiCN CVD coating on a high-strength substrate, providing extreme hardness and thermal stability for high-speed operations. The -53 chipbreaker is specifically designed for finishing and semi-finishing, offering exceptional chip evacuation even at low feed rates, ensuring a superior surface finish on alloy and carbon steels.
Key Features
- Premium YBC151 CVD Grade: Optimized for high-speed finishing of steel with superior crater wear resistance.
- -53 Specialized Chipbreaker: Precision geometry for effective chip control during finishing and light machining.
- High-Speed Stability: Advanced coating technology allows for significantly higher cutting speeds (Vc) compared to conventional grades.
- R0.4 Precision Radius: Minimizes radial cutting forces, ideal for thin-walled parts and high-accuracy requirements.
Technical Specifications
ISO Model Breakdown (CCMT 120404-53)
80° Diamond
7° Relief
Tolerance
Hole/Chipbreak
12.9mm Edge
4.76mm Thick
0.4mm Radius
Finishing Cut
| Metric Model | ANSI/Imperial Equivalent |
|---|---|
| CCMT120404-53 | CCMT 431-53 |
Recommended Cutting Data
| Workpiece Material | Cutting Speed (Vc) | Feed rate (fn) |
|---|---|---|
| Carbon Steel (P10-P25) | 280 - 450 m/min | 0.05 - 0.25 mm/rev |
| Alloy Steel | 220 - 380 m/min | 0.05 - 0.20 mm/rev |
Holder Compatibility
Designed for External and Internal Boring Operations:
Fits all standard S-Type screw-clamping tool holders.
Applications
The CCMT 120404-53 is the industrial choice for Precision Finishing of steel in:
ZCC.CT Grade Comparison (Steel)
| Grade | Working Condition | Core Advantage |
|---|---|---|
| YBC151 | High Speed / Continuous | Extreme Wear Resistance |
| YBC251 | General Purpose / Universal | Balanced Performance |
Customer Feedback
"Perfect Surface Finish"
"Switched to the -53 chipbreaker for our finishing pass on carbon steel shafts. The result is consistently under Ra 0.8."
— Markus R., Germany
"High Speed Productivity"
"We run these at 350m/min and the tool life is impressive. The CVD coating handles the heat exceptionally well."
— Robert T., USA
"Reliable for Boring"
"Excellent chip control in small internal diameters. No bird-nesting issues on our CNC lathes."
— Luca M., Italy
"Excellent Value"
"Competitive pricing and top-tier performance for finishing steel pins. Dimensional accuracy is very stable."
— Kenji S., Japan
Frequently Asked Questions
Q: Is YBC151 suitable for interrupted cutting?
A: YBC151 is optimized for high-speed continuous cutting. For heavy interrupted cuts, we recommend using YBC252 or YBC251 for better impact resistance.
Q: What is the benefit of the -53 chipbreaker?
A: The -53 geometry is specifically designed for light cutting and finishing, ensuring excellent chip control even at shallow depths of cut (Ap).
Q: Can I use this for stainless steel?
A: While it can cut stainless, we recommend the YBM series (e.g., YBM151 or YBM251) which is specifically designed to handle the work-hardening and gummy nature of stainless steel.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.