ZCC.CT CCMT120404-53 YBD151 Carbide Turning Inserts for Cast Iron
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ZCC.CT CCMT120404-53 YBD151: High-Speed Precision Turning for Cast Iron
Product Overview
"Which insert grade provides the best wear resistance and surface finish when machining gray cast iron and ductile iron at high speeds?"
The ZCC.CT CCMT120404-53 YBD151 is a specialized carbide turning insert engineered for the K-group (Cast Iron) materials. The YBD151 grade features a thick Al2O3 and TiCN CVD coating, offering extreme hardness and superior resistance to abrasive wear typical in cast iron machining. The -53 chipbreaker is precision-designed for finishing, ensuring excellent chip control and low cutting forces, which is essential for maintaining tight tolerances and high surface quality in automated production.
Key Features
- YBD151 CVD Coating Technology: Specifically optimized for high-speed finishing of gray and nodular cast iron.
- -53 Finishing Geometry: Sharp cutting edge and optimized rake angle for smooth chip evacuation in brittle materials.
- Superior Abrasive Wear Resistance: Thick coating layer protects the carbide substrate from the abrasive nature of cast iron.
- Exceptional Thermal Stability: Maintains edge hardness even under the high temperatures of continuous dry machining.
Technical Specifications
ISO Model Breakdown (CCMT 120404-53)
80° Diamond
7° Relief
Tolerance
Hole/Chipbreak
12.9mm Edge
4.76mm Thick
0.4mm Radius
Finishing Cut
| Metric Model | ANSI/Imperial Equivalent |
|---|---|
| CCMT120404-53 | CCMT 431-53 |
Recommended Cutting Data
| Workpiece Material | Cutting Speed (Vc) | Feed rate (fn) |
|---|---|---|
| Gray Cast Iron (GG) | 250 - 450 m/min | 0.10 - 0.30 mm/rev |
| Ductile Iron (GGG) | 180 - 320 m/min | 0.08 - 0.25 mm/rev |
Tool Holder Compatibility
Optimized for External and Internal Tooling:
Perfectly matches standard S-Type screw-down tool holders.
Applications
This insert is the professional choice for Precision Finishing of cast iron parts in:
ZCC.CT Grade Guide (Cast Iron Machining)
| Grade | Machining Condition | Core Advantage |
|---|---|---|
| YBD151 | High Speed / Stable | Maximum Wear Resistance |
| YBD252 | General Purpose / Interrupted | Balanced Toughness & Wear |
Why Professionals Choose Us?
"Incredible Tool Life"
"We use YBD151 for finishing gray iron housings in the US. The resistance to abrasive wear is much better than our previous supplier."
— Robert K., USA
"Excellent Finish"
"The -53 chipbreaker delivers a superior finish on our ductile iron components in Germany. Very impressed with the precision."
— Lukas M., Germany
"High Speed Stability"
"Running these at 300m/min in Italy without any issues. The heat resistance of the CVD coating is top-tier."
— Marco B., Italy
"Perfect for Mass Production"
"Predictable tool wear is essential for our automated lines in Japan. ZCC.CT YBD151 provides exactly that."
— Hiroshi T., Japan
Frequently Asked Questions
Q: Is YBD151 suitable for interrupted cutting?
A: YBD151 is optimized for high-speed continuous cutting. For interrupted cutting in cast iron, we recommend the YBD252 grade for better toughness.
Q: Can I use this insert for machining steel?
A: No, YBD151 is specifically for K-group (Cast Iron). For steel, you should use the YBC series (e.g., YBC151 or YBC251).
Q: Does this work for ductile iron?
A: Yes, it is excellent for finishing ductile iron (GGG), but ensure cutting speeds are slightly lower than for gray iron (GG).
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.