ZCC.CT CCMT120404-53 YBD151 Carbide Turning Inserts for Cast Iron
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ZCC.CT CCMT120404-53 YBD151: High-Speed Precision Turning for Cast Iron
Product Overview
"Which insert grade provides the best wear resistance and surface finish when machining gray cast iron and ductile iron at high speeds?"
The ZCC.CT CCMT120404-53 YBD151 is a specialized carbide turning insert engineered for the K-group (Cast Iron) materials. The YBD151 grade features a thick Al2O3 and TiCN CVD coating, offering extreme hardness and superior resistance to abrasive wear typical in cast iron machining. The -53 chipbreaker is precision-designed for finishing, ensuring excellent chip control and low cutting forces, which is essential for maintaining tight tolerances and high surface quality in automated production.
Key Features
- YBD151 CVD Coating Technology: Specifically optimized for high-speed finishing of gray and nodular cast iron.
- -53 Finishing Geometry: Sharp cutting edge and optimized rake angle for smooth chip evacuation in brittle materials.
- Superior Abrasive Wear Resistance: Thick coating layer protects the carbide substrate from the abrasive nature of cast iron.
- Exceptional Thermal Stability: Maintains edge hardness even under the high temperatures of continuous dry machining.
Technical Specifications
ISO Model Breakdown (CCMT 120404-53)
80° Diamond
7° Relief
Tolerance
Hole/Chipbreak
12.9mm Edge
4.76mm Thick
0.4mm Radius
Finishing Cut
| Metric Model | ANSI/Imperial Equivalent |
|---|---|
| CCMT120404-53 | CCMT 431-53 |
Recommended Cutting Data
| Workpiece Material | Cutting Speed (Vc) | Feed rate (fn) |
|---|---|---|
| Gray Cast Iron (GG) | 250 - 450 m/min | 0.10 - 0.30 mm/rev |
| Ductile Iron (GGG) | 180 - 320 m/min | 0.08 - 0.25 mm/rev |
Tool Holder Compatibility
Optimized for External and Internal Tooling:
Perfectly matches standard S-Type screw-down tool holders.
Applications
This insert is the professional choice for Precision Finishing of cast iron parts in:
ZCC.CT Grade Guide (Cast Iron Machining)
| Grade | Machining Condition | Core Advantage |
|---|---|---|
| YBD151 | High Speed / Stable | Maximum Wear Resistance |
| YBD252 | General Purpose / Interrupted | Balanced Toughness & Wear |
Why Professionals Choose Us?
"Incredible Tool Life"
"We use YBD151 for finishing gray iron housings in the US. The resistance to abrasive wear is much better than our previous supplier."
— Robert K., USA
"Excellent Finish"
"The -53 chipbreaker delivers a superior finish on our ductile iron components in Germany. Very impressed with the precision."
— Lukas M., Germany
"High Speed Stability"
"Running these at 300m/min in Italy without any issues. The heat resistance of the CVD coating is top-tier."
— Marco B., Italy
"Perfect for Mass Production"
"Predictable tool wear is essential for our automated lines in Japan. ZCC.CT YBD151 provides exactly that."
— Hiroshi T., Japan
Frequently Asked Questions
Q: Is YBD151 suitable for interrupted cutting?
A: YBD151 is optimized for high-speed continuous cutting. For interrupted cutting in cast iron, we recommend the YBD252 grade for better toughness.
Q: Can I use this insert for machining steel?
A: No, YBD151 is specifically for K-group (Cast Iron). For steel, you should use the YBC series (e.g., YBC151 or YBC251).
Q: Does this work for ductile iron?
A: Yes, it is excellent for finishing ductile iron (GGG), but ensure cutting speeds are slightly lower than for gray iron (GG).
Need Help With ZCC.CT Inserts?
Looking for a ZCC.CT equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This ZCC.CT insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.