ZCC.CT CNMM190612-DR YBC151 Carbide Turning Inserts for Steel Roughing

$156.86 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CNMM190612-DR YBC151 ZCC.CT Carbide Turning Inserts

Product Overview

"Which carbide insert is best for high-efficiency heavy roughing of steel with excellent wear resistance?"

The CNMM190612-DR YBC151 is a heavy-duty powerhouse designed for the most demanding Steel (P-Class) turning operations. The YBC151 grade features a thick Al₂O₃ CVD coating combined with a high-strength carbide substrate, optimized for high-speed cutting. The DR chipbreaker is specifically engineered for "Double-Sided Roughing," offering a robust cutting edge that handles large depths of cut and high feed rates while maintaining stable chip breaking.

Key Performance Features

  • YBC151 Coating: Thick CVD Al₂O₃ coating for extreme wear resistance in high-temperature dry or wet cutting.
  • DR Chipbreaker Geometry: Large rake angle and reinforced edge for heavy roughing and improved tool life.
  • High Heat Stability: Maintains hardness at high cutting speeds (P10-P20 range).
  • Strong Substrate: Minimizes edge chipping during interrupted cuts.

Nomenclature Guide (CNMM190612-DR)

C
80° Rhombic
N
0° Clearance
M
Tolerance
M
Special Feature
19
19.05mm IC
06
6.35mm Thick
12
1.2mm Radius
DR
Roughing

Technical Specifications

Attribute Metric (ISO) Inch (ANSI)
Model CNMM190612-DR CNMM 643-DR
Inscribed Circle 19.05 mm 0.75"
Thickness 6.35 mm 0.25"
Corner Radius 1.2 mm 0.047"

Recommended Cutting Parameters

Cutting Speed (Vc) 180 - 320 m/min
Feed Rate (f) 0.3 - 0.8 mm/rev
Depth of Cut (ap) 2.0 - 8.0 mm

Compatible Holders

Matches standard ISO holders for Size 19 inserts:

PCLNR/L 2525 M19 | DCLNR/L 3232 P19 | MCLNR/L 2525 M19

View Compatible Holders →

Common Applications

  • Heavy-duty roughing of carbon steel.
  • High-speed continuous cutting of alloy steel.
  • Machining of large mechanical components.
  • Automotive and aerospace steel part roughing.

Equipment Compatibility

Optimized for use on high-power CNC lathes, vertical turning lathes (VTL), and heavy-duty manual lathes with standard tool-holding systems.

ZCC.CT Steel Grade Matrix

Grade Best For Speed Range
YBC151 Roughing / High Speed Fast
YBC251 Semi-Finish / General Medium

Why Choose ZCC.CT Tools?

ZCC.CT is a global leader in carbide production, offering professional industrial-grade tools that rival top-tier European and American brands at exceptional value. Our YBC series set the standard for steel machining reliability.

Verified Global Customer Feedback

⭐⭐⭐⭐⭐

"Monster for steel roughing"

In the USA, we use these for heavy shaft roughing. They take an 8mm cut like it's nothing. Better life than our previous brand.

Robert M., USA

⭐⭐⭐⭐⭐

"Sehr stabil"

Great stability at high speeds in our German plant. The YBC151 coating is perfect for dry cutting alloy steel.

Hans K., Germany

⭐⭐⭐⭐

"Affidabile"

Reliable inserts for heavy-duty turning. Good chip breaking with the DR geometry.

Luca B., Italy

⭐⭐⭐⭐⭐

"耐久性が高い"

Very durable for 4140 steel. Price-to-performance ratio is unbeatable.

Sato Y., Japan

Frequently Asked Questions

Q1: Is YBC151 suitable for stainless steel?
A: While it can cut some series, YBC151 is optimized for Steel (P-Class). For stainless, we recommend the YBM series.


Q2: What is the difference between CNMG and CNMM?
A: CNMM features a reinforced geometry specifically for heavy-duty roughing, whereas CNMG is more for general-purpose turning.


Q3: Can these inserts run dry?
A: Yes, the thick CVD Al₂O₃ coating in YBC151 is designed to withstand the high temperatures associated with dry machining of steel.

Grade Tip: If your machine has low horsepower or experiences vibration, try reducing the depth of cut by 20% or switch to the YBC251 grade for better toughness.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.