ZCC.CT DCMT11T304-HM YBC151 Carbide Turning Inserts for High-Speed Steel Finishing

$72.12 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DCMT11T304-HM YBC151 Turning Inserts

Product Overview

"Which insert is the most reliable for high-speed finishing of carbon and alloy steels while maintaining strict dimensional tolerances?"

The DCMT11T304-HM YBC151 is a high-performance 55° rhombic positive insert designed for Steel (P-Class) machining. Utilizing the YBC151 Grade—a thick Al2O3 and TiCN CVD coating—this insert is optimized for high-speed operations where heat resistance and wear resistance are paramount. The -HM (Medium-Duty) chipbreaker geometry provides a versatile range of chip control, ensuring smooth evacuation even at varying depths of cut, making it the industry standard for semi-finishing to finishing applications.

Key Technical Features

  • YBC151 High-Stability Grade: Specifically designed for P05–P20 applications, offering superior crater wear resistance at high temperatures.
  • -HM Chipbreaker Geometry: A reinforced cutting edge combined with a wide chip-breaking range to handle medium-duty finishing.
  • Enhanced CVD Coating: Thick Al2O3 layer ensures tool longevity during long-run high-speed continuous cutting.
  • Positive Rake Angle: Reduces vibration and cutting resistance, perfect for internal boring and high-precision external turning.

ISO Code Decoding

D
55° Rhombic
C
7° Relief Angle
M
Tolerance M
T
Hole/Feature
11
11.6mm Edge
T3
3.97mm Thick
04
0.4mm Radius

Technical Specifications

Standard Metric (ISO) Inch (ANSI)
Designation DCMT11T304-HM DCMT 32.51-HM
Inscribed Circle 9.525 mm 3/8"
Thickness 3.97 mm 5/32"

Recommended Cutting Data

Cutting Speed (Vc) 180 - 450 m/min
Feed Rate (fn) 0.08 - 0.30 mm/rev
Depth of Cut (ap) 0.5 - 3.0 mm

Compatible Holders

Fits all standard DCMT 11T3/32.5x Series Holders:

SDJCR2020K11 | SDUCR11 | SDJCL1616H11

Browse Matching Tool Holders →

Primary Applications

  • Automotive component mass production.
  • High-speed finishing of carbon steels (1045, etc).
  • Alloy steel turning (4140, 4340).
  • Precision boring in steel housings.

Compatibility Range

  • Material: Steel (P05 - P20).
  • Operation: Semi-finishing to Finishing.
  • Machine: All CNC Lathes & Multi-Tasking machines.

Why Choose ZCC.CT YBC151?

ZCC.CT is a global powerhouse in carbide technology. The YBC151 grade is specifically engineered for productivity. Compared to universal grades, it provides significantly higher wear resistance in high-speed steel turning, reducing downtime and tool costs per part.

Customer Feedback

★★★★★

"Excellent for long runs"

Running these at 300 m/min in 1045 steel. Tool life is consistent and finish is superb. Better than more expensive German brands.

— Robert K., Germany
★★★★★

"Great chip control"

The -HM breaker handles variations in depth of cut very well. No more bird nesting on my CNC lathe.

— David L., USA
★★★★☆

"Versatile finishing"

Molto buono. Used for internal boring. Very stable and low vibration.

— Giorgio M., Italy

Frequently Asked Questions

Q: Can I use YBC151 for Stainless Steel?

A: While it can cut stainless, YBC151 is optimized for Steel (P). For Stainless, we recommend the YBM series for better thermal management.

Q: Is the -HM breaker suitable for heavy roughing?

A: -HM is best for semi-finishing to finishing. For heavy roughing, the -HR breaker is more appropriate to handle larger chip loads.

Material Contrast Pro-Tip: High-speed steel finishing requires high Hot-Hardness. YBC151 uses a gradient substrate that balances core toughness with a hard surface. If you face heavy intermittent cuts, consider YBC251 for increased impact resistance.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.