ZCC.CT DCMT11T308-HR YBC151 Carbide Turning Inserts for Steel Roughing

$68.04 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DCMT11T308-HR YBC151 Steel Machining Inserts

Product Overview

"Which carbide insert is best for high-speed roughing of carbon and alloy steels where heat resistance and edge strength are critical?"

The DCMT11T308-HR YBC151 is a high-performance 55° rhombic positive insert designed for Steel (P-Class) applications. Featuring the YBC151 Grade—a combination of a thick Al2O3 and TiN CVD coating—this insert is optimized for high-speed cutting in stable conditions. The -HR (Heavy Roughing) chipbreaker provides a robust cutting edge with a large rake angle, ensuring effective chip control even at high depths of cut and heavy feed rates.

Core Advantages

  • YBC151 Grade: Superior wear resistance for P05–P20 steel machining at elevated surface speeds.
  • HR Chipbreaker: Engineered for roughing, offering excellent edge strength and reliable chip breaking in long-chip materials.
  • Thick CVD Coating: Provides a thermal barrier that prevents crater wear during dry or high-speed wet machining.
  • 0.8mm Radius: Optimized for durability and higher metal removal rates (MRR) compared to 0.4mm variants.

Nomenclature & Dimensions

D
55° Shape
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11.6mm L
T3
3.97mm S
08
0.8mm R
Standard Model Number Nose Radius
Metric (ISO) DCMT11T308-HR 0.8 mm
Inch (ANSI) DCMT 32.52-HR 0.031"

Recommended Cutting Parameters

Material (P) Speed (Vc) Feed (fn)
Carbon/Alloy Steel 200 - 450 m/min 0.15 - 0.50 mm/rev

Recommended Tool Holders:

SDJCR/L 1212H11 | SDJCR/L 2020K11 | SDUCR/L 11

View Compatible Boring Bars & Holders →

Applications

  • Roughing of Mild Steel (S235, S355)
  • Alloy Steel Turning (4140, 4340)
  • High-speed continuous machining
  • Heavy-duty external and internal boring

Compatibility

  • Compatible with standard ISO holders
  • Suitable for CNC Turning Centers
  • Excel in high-rigidity machine setups
  • Ideal for mass production steel parts

ZCC.CT Grade Comparison for Steel (P)

Grade Coating Usage Case
YBC151 (Current) Thick CVD High Speed / Continuous Roughing
YBC251 CVD General Purpose / Versatile
YBC351 CVD Heavy Interrupted / High Toughness

Why Choose ZCC.CT YBC151?

ZCC.CT is a global leader in cemented carbide production. The YBC series provides industrial shops with the reliability needed for 24/7 production cycles, offering a 20-30% increase in tool life over general-purpose competitors in high-speed steel turning.

⭐⭐⭐⭐⭐

"Solid performance in 4140 roughing. Chip breaker is excellent."

— David L., USA 🇺🇸

⭐⭐⭐⭐⭐

"Top Standzeit bei hoher Schnittgeschwindigkeit."

— Jürgen M., Germany 🇩🇪

⭐⭐⭐⭐⭐

"Reliable for mass production. Very consistent."

— Sato K., Japan 🇯🇵

⭐⭐⭐⭐

"Ottima resistenza all'usura su acciai legati."

— Luca V., Italy 🇮🇹

Frequently Asked Questions

1. Can YBC151 be used for stainless steel?
While possible in a pinch, it is optimized for Steel (P). For Stainless, the YBM series is highly recommended.


2. What is the difference between -HR and -HM?
-HR is for heavy roughing with higher feed rates, while -HM is for medium-duty general machining.


3. Should I use coolant with YBC151?
Yes, for high-speed roughing, coolant helps evacuate chips and further extends the life of the CVD coating.

Pro Tip: YBC151 is your go-to for speed. If you experience edge chipping due to vibration, consider switching to YBC251 or YBC351 for increased toughness.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.