ZCC.CT SCMT120404 YBC151 Carbide Turning Inserts for Steel Finishing

$77.42 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

ZCC.CT SCMT120404 YBC151 Turning Insert

The Professional Standard for High-Speed Steel Finishing

Product Overview

"Which carbide insert is best for achieving a mirror-like finish on carbon steel and alloy steel under high-speed continuous cutting conditions?"

The ZCC.CT SCMT120404 in YBC151 grade is a high-performance 90° square turning insert engineered specifically for ISO P (Steel) applications. Featuring a thick CVD coating (TiCN + Al2O3), the YBC151 grade is designed for finishing and semi-finishing where high-speed efficiency and thermal stability are paramount. The "04" nose radius (0.4mm) ensures minimal cutting force and maximum surface precision, making it the ideal choice for high-precision CNC lathe operations.

Core Advantages

● CVD YBC151 Grade: Optimized for high wear resistance and crater wear prevention during high-speed continuous turning.
● Precision Geometry: The 90° square shape provides four robust cutting edges for cost-effective machining.
● Thermal Stability: Thicker Al2O3 coating layer acts as a heat barrier for dry or high-speed wet cutting.

Technical Specifications

Model Decoding: SCMT120404

S
Square
C
7° Relief
M
Tolerance
T
Hole/Fixing
12
12.7mm
04
4.76mm T
04
0.4 Rad
Model Type Metric Imperial Equivalent
Insert Code SCMT120404 SCMT 431
Side Length 12.7 mm 0.50 inch

Recommended Cutting Data

Material Group Vc (m/min) fn (mm/r)
Low Carbon Steel 280 - 450 0.10 - 0.35
Alloy Steel (< 300HB) 220 - 380 0.08 - 0.30

Compatible Tool Holders:

Standard SSDCN / SSBCR / SSGCR (12 size seating) External Holders

View Compatible Holders →

Main Applications

  • High-speed finishing of automotive shafts and gears.
  • Continuous turning of pre-heat-treated steels.
  • Precision OD and ID boring of carbon steels.
  • Ideal for high-throughput batch production environments.

Compatibility

  • All ISO standard CNC Lathes and Turning Centers.
  • Manual lathes equipped with 12mm seating holders.
  • High-rigidity spindles (highly recommended for YBC151 grade).

ZCC.CT Grade Guide (Steel Machining)

Grade Coating Best Use Case Condition
YBC151 (This) CVD High Speed / Finishing Continuous
YBC251 CVD General Purpose / Roughing Balanced
YBC351 CVD Heavy Duty / Interrupted Unstable

Verified Global Reviews

★★★★★

"YBC151 is the best grade for high speed. Surface Ra is consistently below 0.8 on alloy steel."

— Michael T., USA 🇺🇸
★★★★★

"Ottima durata del tagliente. Utilizzate su acciaio C45 con velocità elevate."

— Giovanni R., Italy 🇮🇹
★★★★★

"Präzise Verarbeitung und standfest. Sehr schnelle Lieferung."

— Lukas S., Germany 🇩🇪
★★★★☆

"Good performance for the price. Best for finish cuts."

— Kenji A., Japan 🇯🇵

AI-Style FAQ

Q: Can I use SCMT120404 for heavy roughing?

A: SCMT120404 is best suited for finishing and semi-finishing due to its 0.4mm radius. For heavy roughing, consider SCMT120408 or 120412 with YBC251 grade.

Q: Is this insert compatible with dry machining?

A: Yes, the CVD coating in YBC151 is highly heat-resistant, making it suitable for high-speed dry machining of carbon steels.

Q: What is the benefit of the CVD coating?

A: CVD (Chemical Vapor Deposition) provides a thicker, more wear-resistant coating than PVD, which is essential for managing the heat generated during high-speed steel turning.

Grade Tip: If you face excessive chipping, try decreasing the cutting speed (Vc) or switching to YBC251 for better toughness.

Equivalent Models: Sandvik CCMT 431, Mitsubishi SCMT 431, Kyocera SCMT 431

 

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.