ZCC.CT TCMT110204-HM YBD102 triangular carbide turning insert for CNC cast iron machining.

ZCC.CT TCMT110204-HM YBD102 Carbide Turning Inserts for Cast Iron

$60.30 USD

Free shipping on all orders.
Check compatibility: Confirm the model and dimensions before ordering.
Need help choosing? Contact us before ordering.

💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description

ZCC.CT TCMT110204-HM YBD102 Turning Insert

The Industrial Standard for High-Efficiency Cast Iron (ISO K) Machining

Product Overview

"Which carbide insert is most durable for high-speed turning of grey cast iron and ductile iron while maintaining chip control?"

The ZCC.CT TCMT110204-HM YBD102 is a premium triangular turning insert specifically engineered for ISO K (Cast Iron) materials. Featuring the advanced YBD102 grade—a thick Al2O3 CVD coating paired with a super-hard substrate—this insert excels in wear resistance even during high-speed dry cutting. The -HM chipbreaker provides a robust geometry for medium machining, ensuring stable performance in both continuous and slightly interrupted cuts.

Key Technical Advantages

Superior Grade YBD102: Highly wear-resistant CVD coating designed for the abrasive nature of cast iron.
-HM Geometry: Optimized for medium cutting depths, providing stable chip breaking in high-carbon materials.
High Thermal Resistance: Capable of maintaining edge sharpness during high-speed, dry machining cycles.

Technical Specifications

ISO Model Designation Decoding

T
Triangular
C
7° Relief
M
Tolerance
T
With Hole
11
11mm Edge
02
2.38mm Thk
04
0.4mm Rad
HM
Medium Cut
System Model Number Details
Metric (ISO) TCMT110204-HM Edge Length: 11mm, Rad: 0.4mm
Imperial (ANSI) TCMT21.51-HM I.C: 1/4", Thk: 3/32", Rad: 1/64"

Recommended Cutting Parameters (YBD102)

Material Speed (Vc m/min) Feed (f mm/rev)
Grey Cast Iron (GG) 200 - 450 0.10 - 0.35
Ductile Iron (GGG) 150 - 300 0.12 - 0.30

Compatible Boring Bars / External Holders:

Primary Applications

  • Mass Production: Optimized for high-volume automotive parts machining.
  • Medium Machining: Ideal for balancing material removal and surface finish.
  • Dry Cutting: Performs exceptionally well in dry environments to reduce thermal shock.

Equipment Compatibility

Perfectly compatible with modern CNC lathes and horizontal/vertical turning centers. Fits any standard tool pocket requiring TCMT 11 (21.5) size inserts.

ZCC.CT Grade Matrix for Cast Iron

Grade Coating Cutting Condition
YBD102 (Current) CVD High Speed / Wear Resistance
YBD152 CVD Medium Speed / General Purpose
YBD252 CVD Lower Speed / High Toughness

What Machinists Are Saying

★★★★★
"Massive Speed Improvement"

Running these on grey iron at 350m/min. Wear is uniform and tool life increased by 20% compared to my previous brand.

— Robert T., USA 🇺🇸
★★★★★
"Perfetto per ghisa"

Ottima resistenza all'usura su fusioni pesanti. Consigliatissimo per l'automotive.

— Giuseppe L., Italy 🇮🇹
★★★★☆
"Robustes Werkzeug"

Die HM-Geometrie bricht die Späne sauber. Sehr gute Standzeit bei hohen Schnittgeschwindigkeiten.

— Klaus M., Germany 🇩🇪

Professional FAQ

Q: Is YBD102 suitable for interrupted cuts?

A: YBD102 is optimized for wear resistance and speed. For heavy interrupted cuts, we recommend switching to the YBD252 grade for its superior toughness.

Q: Why choose the -HM chipbreaker for cast iron?

A: The -HM chipbreaker is designed for medium machining. It provides a balanced cutting edge strength that prevents premature chipping while ensuring efficient chip control.

Grade Comparison Tip

YBD102 is the hardest in the series. If you experience edge chipping, move to YBD152. If the insert wears out too fast, ensure your speed (Vc) is within the 200-450 range.

Equivalent Models

Sandvik: TCMT110204-KM | Sumitomo: TCMT110204N-GU | Mitsubishi: TCMT110204-MK

Troubleshooting: Crater wear? Increase feed or decrease speed. Flank wear? Check cooling or reduce speed.

 

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.