ZCC.CT APKT11T304-PM YBG102 Carbide Insert – 11mm Milling R0.4 Cast Iron
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APKT11T304-PM YBG102 Milling Insert
Elite PVD Grade for High-Speed Precision in Stainless & Superalloys
Product Overview
"Which milling insert offers the highest wear resistance for high-speed finishing in aerospace-grade alloys and 316 stainless steel?"
The APKT11T304-PM YBG102 represents ZCC.CT's pinnacle for high-speed machining. Utilizing a specialized PVD Nano-coating on a sub-micron substrate, the YBG102 grade provides unmatched edge sharpness and thermal stability. The -PM chipbreaker is engineered with a high-positive rake angle, specifically designed to eliminate work hardening and ensure a mirror-like surface finish in challenging materials.
Key Features
- ✔ Super-Submicron Substrate: High-density carbide core for maximum rigidity and resistance to plastic deformation.
- ✔ Nano-Structure PVD Coating: Excellent oxidation resistance at high temperatures, allowing for higher SFM (Surface Feet per Minute).
- ✔ Optimized PM Geometry: Precision-ground chipbreaker reduces vibration and cutting pressure during finishing passes.
Technical Specifications
| Performance Metric | ISO (Metric) | ANSI (Imperial) |
|---|---|---|
| Standard Model | APKT11T304-PM | APKT 040304-PM |
| Cutting Speed (Vc) | 150 - 300 m/min | 490 - 980 SFM |
| Feed per Tooth (fz) | 0.05 - 0.18 mm/z | 0.002 - 0.007 IPT |
ISO Model Decoder
85° Parall.
11° Relief
Tolerance
Fixing
11mm Edge
3.97mm Thk
Precision
Applications & Compatibility
Primary Workpieces: High-speed finishing in Stainless Steel (M-Class) and High-Temperature Alloys (S-Class). Excellent for Titanium and Inconel.
Universal Compatibility: Fits all ISO-standard 90-degree square shoulder milling cutters designed for the APKT11T3 specification.
ZCC.CT Material Comparison Tips
YBG102 (Current Grade): Specialized for high-speed finishing. Best sharpness and heat resistance.
YBG202: General-purpose milling for stainless steel with a balance of toughness and wear resistance.
YBG302: High-toughness grade for interrupted cuts and roughing in difficult-to-machine materials.
Why Choose Our ZCC.CT Solutions?
With our background in precision manufacturing and CNC optimization, we provide more than just tools; we provide performance guarantees. We ensure 100% authenticity of all ZCC.CT products, backed by technical support to maximize your spindle efficiency.
"The YBG102 is incredible for high-speed finishing on Ti-6Al-4V. Mirror finish every time."
— Robert M., United States
"Hervorragende Standzeit bei hohen Schnittgeschwindigkeiten. Sehr zu empfehlen für Edelstahl."
— Dieter S., Germany
"Ottimo inserto per finitura. Spedizione veloce e supporto tecnico top."
— Fabio P., Italy
Technical FAQ
A: YBG102 is optimized for finishing and light-to-medium milling. For heavy interrupted cuts, we recommend the tougher YBG302 grade.
A: Yes, the Nano-PVD coating has high heat resistance, but internal air or coolant is suggested for chip evacuation in stainless steel.
A: Ensure your feed rate (fz) remains within the 0.05-0.18 mm/z range and check holder stability to minimize harmonics.
💡 Pro Tip: When using the YBG102 grade, increasing the cutting speed (Vc) often improves the surface finish by preventing material adhesion to the cutting edge.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.