Mitsubishi DCMT070204 AP25N Cermet Turning Insert for Steel Finishing (10pcs)

$52.05 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DCMT070204 AP25N

High-Speed Cermet | Gloss Finish Specialist | 55° Diamond Geometry

The AP25N Cermet Advantage

AP25N Grade (Advanced Cermet): Mitsubishi's AP25N is a titanium-based cermet grade designed for general-purpose steel finishing. It offers exceptional resistance to oxidation and thermal deformation. Because it does not contain tungsten carbide, it has a near-zero chemical affinity for steel, resulting in zero surface tearing and a reflective "chrome-like" finish on your parts.

Standard Finishing Chipbreaker: This DCMT geometry features a sharp cutting edge and a positive rake angle. It is optimized for light depths of cut, ensuring that chips are broken and evacuated efficiently to prevent scratching the finished surface.

0.4mm Precision Radius: The "04" radius is the universal standard for precision. It minimizes radial cutting forces, which reduces vibration in small-diameter boring or thin-walled turning, while maintaining edge toughness for high-speed runs.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric DCMT070204 6.35 mm 2.38 mm 0.40 mm
Imperial DCMT21.51 1/4" 3/32" 0.0157" (1/64")

Recommended Machining Parameters

*Cermet thrives at high RPMs. Avoid low-speed machining to prevent edge buildup.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Low Carbon Steel 150 - 350 m/min 0.05 - 0.20 mm/r 0.20 - 1.50 mm
Alloy Steel (SCM440) 120 - 280 m/min 0.05 - 0.15 mm/r 0.20 - 1.20 mm

Compatible Tool Holders

Maximum finish quality when used with SDJCR or SDUCR 07 holders:

Shop 07 Series Holders

Pro-Tip: AP25N vs. Carbide Grades

AP25N (Cermet): The "Finishing Master." Use this grade for high-gloss, reflective finishes on steel. It is brittle compared to carbide—do not use for interrupted cuts.

US735/VP15TF (Carbide): Use these for stainless steel or when you have "bumps" or "holes" in your cut. Carbide has the toughness that Cermet lacks.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.