Tungaloy TCMT110202-24 NS9530 Cermet Turning Insert for Precision Steel Finishing

$42.53 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TCMT110202-24 NS9530 Turning Insert

High-Precision Steel Finishing | Premium NS9530 Cermet | 0.2mm Corner Radius

How do I get a mirror surface finish on CNC turned steel parts?

The Tungaloy TCMT110202-24 NS9530 is a high-precision triangular turning insert specifically engineered for the high-gloss finishing of ISO P (Steel) and ISO K (Cast Iron) workpieces. Utilizing the NS9530 cermet grade, this insert provides superior chemical stability and resistance to built-up edge, which is essential for maintaining tight tolerances and achieving high-quality surface integrity. The -24 chipbreaker combined with a 0.2mm radius allows for extremely fine depths of cut, making it the perfect choice for final precision passes. 100% Made in Japan, it ensures stable tool life and Japanese manufacturing excellence.

NS9530 Cermet Grade

A premier TiCN-based cermet that resists oxidation and adhesion. It maintains a sharp cutting edge longer than carbide, ensuring consistent surface luster across large batches.

-24 Precision Breaker

The -24 chipbreaker is optimized for medium-to-light finishing. It minimizes radial cutting forces, effectively preventing chatter and vibration in slim workpieces.

Ultra-Fine 0.2mm Radius

The small 0.2mm (02) corner radius is designed for precision cornering and internal boring where minimal cutting pressure is required for Ra accuracy.

Decoding TCMT110202-24 Technical Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm Edge
02
2.38mm Thk
02
0.2mm Rad.
-24
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.50.5
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.2 mm .008"

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 130 - 320 m/min
  • Feed Rate (f): 0.05 - 0.18 mm/rev
  • Depth of Cut (ap): 0.1 - 1.5 mm

*CNC Expert Tip: High speeds and dry air-blowing are ideal for cermet. Avoid heavy coolant to prevent thermal shock to the sharp edge.*

4. Product Applications

  • Precision turning of low-carbon, alloy, and stainless steels.
  • Final finishing of high-precision valve components and hydraulic parts.
  • Internal boring where high surface integrity is required.
  • Continuous light cutting in mass production.

5. Tool Compatibility

Compatible with all standard Tungaloy / ISO tool holders designed for TCMT 1102 inserts (1/4" IC). Fits a wide range of boring bars and external turning tool holders.

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Japanese stock
B2B Technical Support
Expert industrial consulting
Fast Shipping
Efficient global logistics
Direct Sourcing
Factory-direct stable inventory

Machining Success Stories

⭐⭐⭐⭐⭐ "Perfect Gloss" - Dieter S., Germany
"We replaced our coated carbide with this NS9530 cermet for the final pass on steel parts. The gloss is significantly better and Ra values are spot on."

⭐⭐⭐⭐⭐ "Great for Small Boring" - Mike L., UK
"The 0.2 radius on the TCMT110202-24 is exactly what we needed for fine internal boring. Zero vibration and clean chips."

⭐⭐⭐⭐ "Consistent Quality" - T. Yamamoto, Japan
"Reliable results batch after batch. The finish quality is maintained even after several hours of cutting."

⭐⭐⭐⭐⭐ "Fast Delivery" - Lim W., Singapore
"Ordered for our production line and arrived quickly. These are genuine Tungaloy inserts and perform exactly as expected."

⭐⭐⭐⭐⭐ "Mirror Surface" - Marco V., Italy
"The best insert for finishing passes. We achieve a mirror-like surface on alloy steel with the NS9530 grade. Five stars!"

8. FAQ - Turning Insights

Q: Is cermet better than carbide for finishing?

A: Yes, cermet has a low chemical affinity for steel, which prevents built-up edge and oxidation, resulting in a much smoother and shinier finish.

Q: Can I use this for rough turning?

A: Cermet is more brittle than carbide. It is highly recommended to reserve these for finishing or light continuous cutting to avoid chipping.

Q: What tool holder do I need?

A: This insert fits any TCMT 1102 or TCMT 21.5 size holder. Always ensure the pocket is clean before mounting to maintain the precision of the 0.2mm radius.

Expert Tip: Maximizing Cermet Performance

The **NS9530 Cermet** thrives at high cutting speeds. To achieve that signature mirror finish, maintain a steady feed and avoid using flood coolant if possible—use an air blast to clear chips. This prevents thermal shock and prolongs the sharp edge life. Trust **Tungaloy Japan** for professional CNC results.

© Technical Data by cnchome-beyond.com - CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.