Tungaloy TCMT110202-PS NS9530 Cermet Turning Insert for Steel Finishing

$42.53 USD

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Description

Tungaloy TCMT110202-PS NS9530 Turning Insert

Super-Mirror Finishing | Advanced NS9530 Cermet Grade | 0.2mm Radius

How can I achieve a mirror-like surface finish on steel parts?

The Tungaloy TCMT110202-PS NS9530 is a specialized triangular indexable insert designed for the ultimate precision finishing of ISO P (Steel) materials. Unlike standard carbide, this insert utilizes the NS9530 Cermet grade, which provides exceptional resistance to oxidation and wear at high speeds. The -PS (Power Sharp) chipbreaker combined with a sharp 0.2mm corner radius allows for extremely fine depths of cut while maintaining strict dimensional tolerances. 100% Made in Japan, it is the industrial standard for aesthetic finishing and high-speed precision machining.

NS9530 Cermet Grade

A titanium-based cermet grade that offers superior chemical stability. It resists built-up edge (BUE) much better than carbide, ensuring long-lasting surface luster and accuracy.

Super Finishing -PS Breaker

The PS geometry is optimized for light depths of cut. It curls chips effectively at low feed rates, preventing the "bird-nesting" that ruins precision components.

0.2mm Ultra-Sharp Radius

The 02 radius is perfect for fine internal boring and external finishing where the cutting pressure must be minimized to avoid vibration and deflection.

Decoding TCMT110202-PS Technical Nomenclature

T
Triangular
C
7° Relief
M
M-Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
02
0.2mm Rad.
-PS
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.50.5
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.2 mm 0.008"

Recommended Cutting Parameters (NS9530 Cermet)

  • Cutting Speed (Vc): 100 - 250 m/min (High Speed Recommended)
  • Feed Rate (f): 0.03 - 0.15 mm/rev
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Machinist Advice: Cermet works best when used dry or with minimal lubrication to maintain high cutting temperatures that enable superior finishing results.*

4. Product Applications

  • High-speed finishing of low to medium carbon steels.
  • Final dimensioning of precision pins and miniature shafts.
  • Internal finishing of small-diameter bores (minimum deflection).
  • Replacing grinding operations with hard turning/finishing.

5. Tool Compatibility

Designed for Tungaloy / ISO boring bars and holders using the TCMT 1102 pocket size. Fits all standard STFCR/L external and internal holders.

7. Why Choose CNCHome-Beyond?

100% Genuine
Authentic Tungaloy Japan
Industrial Stock
Bulk inventory for factories
Expert Support
CNC technical direction
Global Supply
Reliable B2B logistics

Reviews from Precision Machine Shops

⭐⭐⭐⭐⭐ "Mirror Finish on 1045 Steel" - Hans W., Germany
"The NS9530 grade is incredible. We reached surface finishes we used to think only grinding could achieve. Exceptional."

⭐⭐⭐⭐⭐ "Perfect for Swiss-type CNC" - Jason M., USA
"Sharp edge and stable dimensions. We use these for finishing 5mm diameter steel shafts. Zero complaints."

⭐⭐⭐⭐ "Great Chip Evacuation" - Hiro L., Singapore
"The -PS breaker works perfectly at 0.05mm feed. Chips are small and don't tangle around the workpiece."

⭐⭐⭐⭐⭐ "Original Quality" - Fabio C., Italy
"Buying from CNCHome-Beyond was seamless. Fast shipping and the product is definitely 100% Tungaloy Japan."

⭐⭐⭐⭐⭐ "Longer Life than Carbide" - Ahmed K., UAE
"In high-speed finishing, this cermet lasts much longer than our previous PVD coated carbide inserts."

8. FAQ - Cermet Finishing Support

Q: Can I use this for Stainless Steel?

A: NS9530 is primarily optimized for ISO P (Steel). For Stainless Steel (ISO M), we recommend PVD grades like AH725 for better tool life, though cermet can provide a better finish on some stainless grades.

Q: Should I use coolant with cermet?

A: Cermet is sensitive to thermal shock. It is often recommended to use it dry or with high-pressure coolant. Intermittent coolant can cause micro-chipping.

Q: What does the 0.2mm radius change?

A: It reduces the tool contact area, lowering cutting force. This allows for extremely high-precision finishing on delicate or small-diameter workpieces.

Industrial Tip: Why Choose NS9530 Cermet over Carbide?

While **Carbide** (like AH725) is tough and versatile, **NS9530 Cermet** is chemically inert at high temperatures. This prevents the steel from "welding" to the tool edge, allowing you to maintain a high-gloss finish for much longer production cycles. For the best surface luster, **Tungaloy Japan Cermet** is the professional choice.

© Technical Data by cnchome-beyond.com - Global CNC Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.