Tungaloy TCMT110204-24 NS9530 Cermet Turning Insert for Steel Finishing

$42.52 USD

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Description

Tungaloy TCMT110204-24 NS9530 Turning Insert

Precision Steel Finishing | Premium NS9530 Cermet | 0.4mm Corner Radius

What is the best cermet insert for high-quality surface finishes in steel?

The Tungaloy TCMT110204-24 NS9530 is a premium triangular turning insert designed for precision finishing of ISO P (Steel) and ISO K (Cast Iron). Utilizing the advanced NS9530 cermet grade, this insert offers exceptional chemical stability, effectively preventing built-up edge and oxidation during high-speed machining. The -24 chipbreaker combined with a 0.4mm corner radius ensures excellent chip evacuation and a mirror-like surface finish. 100% Made in Japan, it is the professional choice for CNC workshops demanding dimensional accuracy and surface integrity.

NS9530 Cermet Grade

A TiCN-based cermet grade providing a perfect balance of toughness and wear resistance. It maintains sharp edges longer than carbide, resulting in superior surface luster.

-24 Precision Breaker

The -24 geometry is optimized for medium-to-light finishing, reducing cutting forces and heat generation to prevent workpiece thermal deformation.

0.4mm Radius Stability

The 0.4mm (04) corner radius offers a robust cutting edge suitable for achieving high Ra surface quality in general-purpose steel finishing.

Decoding TCMT110204-24 Technical Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm Edge
02
2.38mm Thk
04
0.4mm Rad.
-24
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.51
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 120 - 300 m/min
  • Feed Rate (f): 0.05 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

*Expert Note: For cermet grades, avoid flood coolant. High speeds with an air blast result in the best tool life and surface finish.*

4. Product Applications

  • High-precision finishing of carbon and alloy steels.
  • Boring operations requiring high Ra surface integrity.
  • Final machining of valve seats and hydraulic components.
  • Mass production of steel parts where size control is critical.

5. Tool Compatibility

Compatible with all standard Tungaloy / ISO boring bars and turning tool holders designed for TCMT 1102 inserts (1/4" IC).

7. Why Choose CNCHome-Beyond?

Genuine Tungaloy
100% Original Japanese stock
Industrial Expertise
Professional B2B technical support
Fast Shipping
Efficient global factory logistics
Direct Sourcing
Stable and reliable inventory

Global Professional Feedback

⭐⭐⭐⭐⭐ "Mirror Finish Success" - Markus B., Germany
"Switched to NS9530 for our steel shafts. The Ra values are incredible. We saved a lot on post-process polishing."

⭐⭐⭐⭐⭐ "Excellent Service" - David K., USA
"CNCHome-Beyond provided original Tungaloy stock at a great price. These TCMT 110204 inserts are our standard for finishing."

⭐⭐⭐⭐ "Very Stable Performance" - S. Tanaka, Japan
"Consistent size control over long batches. The -24 breaker manages chips well even at low depths of cut."

⭐⭐⭐⭐⭐ "Reliable B2B Partner" - Lim J., Singapore
"Fast shipping to Singapore. The inserts perform exactly like the ones we buy locally but at a better price point."

⭐⭐⭐⭐⭐ "High Gloss Results" - Luca F., Italy
"Best cermet insert for steel. The 0.4mm radius is durable and the mirror finish it leaves is impressive."

8. FAQ - Turning Technical Support

Q: Why should I choose cermet over carbide for finishing?

A: Cermet (NS9530) has lower chemical affinity for steel, which prevents chip welding (built-up edge), resulting in a much smoother and shinier finish.

Q: Is this insert compatible with standard boring bars?

A: Yes, it follows the ISO standard TCMT 1102 dimensions. It fits any holder designed for a 1/4" (6.35mm) inscribed circle triangular insert.

Q: What is the benefit of the -24 chipbreaker?

A: The -24 is a versatile breaker that offers excellent chip control for finishing passes, reducing heat and improving surface Ra values.

Expert Tip: Maximizing Surface Shine

To get the best out of the **NS9530 Cermet**, increase your cutting speed (Vc). High speeds generate the necessary heat to make the cermet flow smoothly, while an air blast keeps the chips from scratching the new surface. Trust **Tungaloy Japan** for professional CNC finishing excellence.

© Technical Data by cnchome-beyond.com - CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.